Standard Costing System - a management tool by deviations

Standard Costing System nowadays serves as a reliable tool to control and manage production costs. This article studies the theoretical and practical-applied aspects related to its use. The different types of standard cost are examined and a model for applying it is developed. Particular attention i...

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spelling irk-123456789-1149032017-03-20T03:02:15Z Standard Costing System - a management tool by deviations Simeonova, R. Finance Standard Costing System nowadays serves as a reliable tool to control and manage production costs. This article studies the theoretical and practical-applied aspects related to its use. The different types of standard cost are examined and a model for applying it is developed. Particular attention is paid to the deviations in the Standard Costing System, and these are classified according to their nature. Formulas for analysis of the deviations are proposed. Their application is illustrated with suitable examples. The importance of standard prices and some difficulties relating to their use is shown. У сучасних умовах системи Standard costing служать надійним інструментом контролю та управління виробничими витратами. У цій статті аналізуються теоретичні та практико-прикладні аспекти, пов'язані з їх використанням. Розглянуто різні різновиди стандартної собівартості. Розроблена зразкова модель для її застосування. Особлива увага приділяється відхиленням у системі Standard costing, які також були систематизовані залежно від їх природи. Запропоновано формульний апарат для аналізу відхилень. Його застосування ілюструється відповідними прикладами. Зазначено призначення стандартної ціни і деякі труднощі, що стосуються їх використання. В современных условиях системы Standard costing служат надежным инструментом контроля и управления производственными затратами. В настоящей статье анализируются теоретические и практико-прикладные аспекты, связанные с их использованием. Рассмотрены различные разновидности стандартной себестоимости. Разработана примерная модель для ее применения. Особое внимание уделяется отклонениям в системе Standard costing, которые также были систематизированы в зависимости от их природы. Предложен формульный аппарат для анализа отклонений. Его применение иллюстрируется соответствующими примерами. Указано назначение стандартной цены и некоторые трудности, касающиеся их использования. 2016 Article Standard Costing System - a management tool by deviations / R. Simeonova // Економічний вісник Донбасу. — 2016. — № 4 (46). — С. 70–74. — Бібліогр.: 2 назв. — англ. 1817-3772 http://dspace.nbuv.gov.ua/handle/123456789/114903 338.24:657:658.5 en Економічний вісник Донбасу Інститут економіки промисловості НАН України
institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
collection DSpace DC
language English
topic Finance
Finance
spellingShingle Finance
Finance
Simeonova, R.
Standard Costing System - a management tool by deviations
Економічний вісник Донбасу
description Standard Costing System nowadays serves as a reliable tool to control and manage production costs. This article studies the theoretical and practical-applied aspects related to its use. The different types of standard cost are examined and a model for applying it is developed. Particular attention is paid to the deviations in the Standard Costing System, and these are classified according to their nature. Formulas for analysis of the deviations are proposed. Their application is illustrated with suitable examples. The importance of standard prices and some difficulties relating to their use is shown.
format Article
author Simeonova, R.
author_facet Simeonova, R.
author_sort Simeonova, R.
title Standard Costing System - a management tool by deviations
title_short Standard Costing System - a management tool by deviations
title_full Standard Costing System - a management tool by deviations
title_fullStr Standard Costing System - a management tool by deviations
title_full_unstemmed Standard Costing System - a management tool by deviations
title_sort standard costing system - a management tool by deviations
publisher Інститут економіки промисловості НАН України
publishDate 2016
topic_facet Finance
url http://dspace.nbuv.gov.ua/handle/123456789/114903
citation_txt Standard Costing System - a management tool by deviations / R. Simeonova // Економічний вісник Донбасу. — 2016. — № 4 (46). — С. 70–74. — Бібліогр.: 2 назв. — англ.
series Економічний вісник Донбасу
work_keys_str_mv AT simeonovar standardcostingsystemamanagementtoolbydeviations
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fulltext R. Simeonova 70 Економічний вісник Донбасу № 4(46), 2016 UDC 338.24:657:658.5 R. Simeonova, PhD (Economics), Assoc. Prof., D. A. Tsenov Academy of Economics, Svishtov, Bulgaria STANDARD COSTING SYSTEM – A MANAGEMENT TOOL BY DEVIATIONS At present Standard Costing System is an effective tool to manage costs. It is based on the principle of re- porting and controlling costs within established norms and standards and the deviations from them. The method of determining costs normatively emerged in the early 20th century in the United States. Taylor, Emerson, etc. contributed to that by applying standards to find out the best way of using labour and materials. The development of the theoretical foundations of this method is associated with the name of Charles Har- rison. Harrison’s idea of standard cost is expressed in the following formulations:  all incurred costs have to be referred and com- pared to standards;  the deviations established in comparing actual costs and standard costs have to be analyzed according to causes. Standard Costing System serves as an instrument for controlling production costs. Based on the estab- lished standards it is possible to determine in advance the amount of the expected production costs, to calculate the unit cost with the aim of determining its selling price and to predict expected revenues. The information on the deviations is used for making operational manage- ment decisions. The essence of the method is expressed by the equation: Actual cost = Standard cost ± Deviations According to J. Bourdin (Bourdin, 1972, p. 97) standard cost (standard price) is a special case of pre- determined price. Pre-determined cost (price) manifests itself in the form of:  standard cost (price);  budgeted cost;  estimated cost. Standard prices are worked out after a precise tech- nical and economic analysis. These are prices relating to a future period, calculated on the basis of a higher effi- ciency and hypotheses relating to market conditions both at the entry and at the exit of the enterprise. As already pointed out the normative method of re- porting production costs and calculating the cost of goods manufactured is used in a planned economy. The principles on which the normative method is built are:  calculating the normative unit cost at the begin- ning of the reporting period;  identifying the deviations from the current con- sumption rates and the accounts for additional costs;  entering the changes in consumption rates in the cost of goods manufactured. When comparing the Standard Costing System and the normative method the following differences are identified: First, compared to working out and applying the normative cost, when working out the standard cost the impact of the market is largely taken into account both at the entry and at the exit of the enterprise seen as an economic system. Second, which is related to the above stated, when working out standard prices there is multivariance ac- cording to the criteria used in setting them. There are different types of standard prices:  Theoretical standard cost. It is determined on the basis of the best possible use of the production factors in the enterprise. This is, so to speak, the ideal situation that has to be reached.  Standard cost. It is worked out taking into ac- count the situation in the competitors’ enterprises. In that price, market conditions are taken into account. Prices thus worked out are not considered to always re- flect the level of technical efficiency and to specify the consumption rates.  Historical standard cost. It is the cost, which the enterprise has already achieved in previous reporting pe- riods and is updated at the same time.  Normal standard cost. It is calculated based on forecasts in normal conditions of production.  Standard cost. It is determined during inflation and hyperinflation. In such periods it is difficult to cost the quantitative parameters of production factors. There- fore, this cost is worked out taking into account that con- sumption rates as quantity are determined for normal op- erating conditions (as is with normal standard cost), or on the basis of the best possible combination of produc- tion factors (theoretical standard cost). The prices ap- plied to costing the consumption rates are those which operate at the time of establishing the standard. There are three types of standards used in the USA:  average current standard cost, which corresponds to the trends in the current situation;  normal standard cost, which is determined by ex- amining the internal technical conditions and the devel- opment of economy; Finance R. Simeonova 71 Економічний вісник Донбасу № 4(46), 2016  ideal standard cost, which is consistent with the best possible performance, stimulating the diligence and efforts of staff at all levels. According to IAS 2 Inventories, the content of the standard cost is formed by “taking into account normal levels of consumption of materials and supplies, labour, efficiency and capacity. They are regularly reviewed and, if necessary, revised in the light of current condi- tions” (International Financial Reporting Standards. Part A, 2012, p. 576). It should be noted that in countries that apply this system there are no normative acts related to its norma- tive regulation. There is no unified methodology for es- tablishing the standards, either. Cost planning in the Standard Costing System is similar to engineering design, as costs must be closely tied to technological processes. Currently in certain en- terprises (Japan, etc.) the reverse situation is gaining grounds – already during the stage of developing new products (items) engineers set firm limits on the future cost of the new product (Target Costing System). In a market economy the prices of materials are subjected to continuous fluctuations depending on sup- ply and demand. Therefore, the standards for the mate- rials are developed primarily taking into account the prices prevailing at the time of their establishment. The other possible approach is to use average prices that are prevalent during the use of standards. The average rates by technological operations are used to standardize labour costs. The standards for the cost of materials and wages for the production staff are established for a single item. In order to control the (fixed, indirect) costs, rates are developed for the period, which comply with the quan- tity of output that will be produced. They are constant, however, flexible standards are developed for this type of costs in case of fluctuations in the volume of produc- tion. The motivation for developing the standards and their adoption must be taken into account. Standards should be optimal, i.e. to motivate the staff to achieve certain goals, neither too high and unattainable nor too low and insufficiently mobilizing. Using standard cost makes it possible to compare what is achieved with what could be achieved. The following model can be used in developing standard cost: Standard cost of a product … Date of the standard: ……… І. Direct materials Technological operations Components of the product Quantity per unit Standard unit cost Cost centres Total А B C 1. 2. … n. ІІ. Direct labour Technological operations Standard time (hours) Standard rate Cost centres Total А B C 1. 2. … n. ІІІ. Indirect costs Cost centres Standard time (hours) Standard costs (per hour) Cost centres Total А B C One of the most important moments in the applica- tion of Standard Costing System is the analysis of devi- ations from standard prices. It is namely this analysis that differs significantly Standard Costing from the nor- mative method. In the normative method the primary reporting and accounting for the deviations and variations from the norms should be very well organized. The main aim of the normative method is the establishment of the actual cost. The main aim of the Standard Costing method is to control the deviations, which helps to improve the cost standards themselves. Deviations from standards are mainly caused by:  the quantitative factor (the quantity of goods manufactured and the consumption rates);  cost factors (prices of resources). Global deviation is identified as the difference be- tween the amount of the estimated cost (the product of the projected quantity and the standard unit cost) and the R. Simeonova 72 Економічний вісник Донбасу № 4(46), 2016 amount of the actual cost (the product of the quantity actually produced and the actual unit cost). This devia- tion is examined in depth as a deviation which derives from the quantity and as a deviation caused by the re- source prices. An attempt can be made to systematize the devia- tions in the following table (see Table 1): Table 1 Types of deviations in the Standard Costing System Type of deviation Identifying the deviation І. By materials 1. Deviation from the price of materials (Standard unit cost – actual cost) Х quantity of materials bought 2- Deviation from the quantity of the mate- rials used (Standard quantity of materials – actual material consump- tion) Х standard cost of materials 3. Total deviation of material consumption (Standard unit cost – actual consumption per unit of mate- rial) Х actual quantity of the materials used ІІ. For labour 1. Deviation from the wage rate (Standard hour rate – actual hour rate) Х actual hours worked 2. Total deviation for labour costs (Standard unit labour costs – actual unit labour costs) Х ac- tual volume of output ІІІ. For overhead costs 1. For variable costs (Normative rate of variable unit costs – actual rate of varia- ble overheads per unit) Х actual volume of output 2. For fixed costs (Normative rate of fixed unit costs – actual rate of fixed overheads per unit) Х actual volume of output ІV. For gross profit 1. Deviation from the price (Standard selling price per unit – actual selling price) Х ac- tual volume of sales 2. Deviation from the volume of sales (Projected sales volume – actual sales volume) Х standard profit per unit 3. Total deviation for gross profit Total standard profit – Total actual profit Appropriate formulas should be used to analyze the deviations. Global deviation can be expressed in the following way: P rp r Е X XQ Qc c= − , where: Е – global deviation; r Q – actual quantity; p Q – planned quantity; cr – actual unit cost; cP – standard unit cost. If еQ denotes the deviation arising from the quan- tity, and eV – the deviation from the price, then: eVeQЕ += , where: P pp r eQ X XQ Qc c= − P rr r eV X XQ Qc c= − or ( ) pp r p eQ XQ Q Qcc Δ= − = ( )p r r r eV XQ Qcc c Δ= − = Regarding fixed costs the deviation will depend primarily on the work done, expressed in certain units of measure – natural or labour. This can be expressed using the following designations: F – amount of fixed costs; N – activity that normally can be performed, ex- pressed in appropriate units of measure; n – the actual work done, expressed in the same units. The deviation arising from the fixed costs in this case can be presented as a dependence of the above in- dicators: N n e F N −= . It can be expected, that deviations are often incon- sistent. Example: In the company ‘Beta’ the standard cost of a basic material used for the production of item ‘P’ is 14 000 BGN. It is worked out based on the following data: projected quantity – 10 000 kg; unit price – 1.40 BGN/kg According to reporting data the actual quantity de- livered is 11 000 kg, and the price is 1.20 BGN/kg. R. Simeonova 73 Економічний вісник Донбасу № 4(46), 2016 Standard cost = 10 000 Х 1.40 = 14 000 BGN Actual cost = 11 000 Х 1.20 = 13 200 BGN Total deviation +800 BGN Item ‘Р’ is manufactured with materials for 13 200 BGN instead of 14 000 BGN, which is economy for the company. This deviation is decomposed in the following way:  deviation, arising from the quantity (10 000 – 11 000) Х 1.40 = - 1 400 BGN;  deviation, arising from the changes in the price of the material (1.40 – 1.20) Х 11 000 = + 2 200 BGN. Total deviation = 2200 + (-1400) = +800 BGN. The actually consumed quantity of materials has an adverse effect, while the lower price works in the oppo- site direction. Example: In the company ‘Alpha’ the standard labour costs for the production of 1000 items of product ‘A’ is 450 hours. The rate per hour is 50 BGN. According to reporting data 590 hours at 60 BGN an hour are used for the production of the same quantity. Standard labour costs = 450 hours Х 50 BGN = 22 500 BGN Actual cost = 590 hours Х 60 BGN = 35 400 BGN Total deviation -12 900 BGN Deviation, caused by the amount of the hours spent → (450 - 590) Х 50 BGN = -7 000 BGN. Deviation, caused by changes in the rate → (50 – 60) Х 590 = -5 900 BGN. When determining the standard costs for direct ma- terials and direct labour two components must be taken into account: price and quantity. Determining the standard costs by centres is based on:  the volume of output of the centre;  the productivity of the centre. To predict the costs of a certain centre the so-called flexible budgets technique has to be applied. The flexible budget allows for predicting the costs of the centre for the different levels of activity that can be achieved. Example: The flexible budget of centre ‘А’ is made in the following way: Work unit (hour) 2 000 2 250 2 500 3 000 % of normal activity 80 90 100 120 Variable costs 180 000 202 500 225 000 270 000 Fixed costs 150 000 150 000 150 000 150 000 Total standard costs 330 000 352 500 375 000 420 000 375000 tan cos 1 150 2500 S dard t per hour BGN= = One hour is needed to produce 1 item. Under nor- mal conditions, the centre produces 2 500 items and the standard cost per 1 item = 1 hour x 150 BGN = 150 BGN. In May 2 200 items were produced, for which 3 000 hours were spent. The amount of actual costs incurred by the centre ‘A’ is 350 000 BGN. Determining the standard cost for the actually man- ufactured items: 2 200 items Х 150 BGN = 330 000 BGN Total deviation = 330 000 – 350 000 = 20 000 BGN, which is unfavourable, having the nature of over- consumption. Global deviation is decomposed in the following way: а) budget deviation According to the developed flexible budget, 420 000 BGN are needed for an activity for which 3000 hours are spent. The deviation = 420 000 – 350 000 = 70 000 BGN, which has the nature of economy (favourable). b) deviation due to the volume of activity Knowing that the standard cost per hour is 150 BGN it can be calculated: 3 000 hours Х 150 BGN = 450 000 BGN In the flexible budget the value of 3 000 hours is 420 000 BGN. The deviation = 420 000 – 450 000 BGN = 30 000 BGN, which is favourable in nature. This deviation cor- responds to 500 hours, in the case when the volume of activities is 120 per hundred, or 3 000 hours. в) the cause for the deviation is in the centre productivity. The deviation = 3000 hours Х 150 BGN – 2200 hours Х 150 BGN = 120 000 BGN, which is unfavour- able. It corresponds to 800 items of product ‘А’, which are not manufactured (800 Х 150 = 120 000 BGN). In conclusion the total deviation of 20 000 BGN (unfavourable) is formed by:  deviation on the budget – 70 000 favourable;  deviation from the activities – 30 000 favourable; R. Simeonova 74 Економічний вісник Донбасу № 4(46), 2016  deviation from productivity – 120 000 unfavour- able. The application of the Standard Costing System is associated with the idea of personification of the respon- sibility of deviations. The standard cost and budgets that are developed on this basis and the deviations from the adopted stand- ards are used to evaluate the work of staff and the struc- tural subdivisions of the enterprise. The importance of standard prices is expressed in:  the possibility to measure costs and cost with the aim to control them;  the possibility to influence the increase in productivity and the decrease in cost;  the possibility to reduce the losses caused by the unfavourable deviations;  the possibility to personify the costs;  the possibility to make management decisions which are based on richer information. It is particularly important when the standard price is decomposed into standard variable and fixed costs;  the possibility to use standard prices as a starting point in determining the selling prices;  the possibility for greater efficiency as regards cost accounting. The reporting work related to calcula- tion is minimized;  the possibility to stimulate the work of the entire staff for achieving certain goals. The Standard Costing System is subject to some criticisms which most often refer to:  inconveniences associated with standard prices. As far as they should be ‘firm’, i.e. fixed and unchang- ing, given that enterprises and their surroundings are continuously developing and changing. This refers pri- marily to reporting periods that are longer. In the case of a short life cycle of products, the standards that have been developed for them are short-term. To what extent should standard prices be flexible? Should they be revised when necessitated by circum- stances? The problem is how to assess achievements with prices that often change;  the fact that too much attention is paid to cost and labour productivity;  the fact that attention is focused on minimizing the costs rather than improving the quality of goods manufactured and fulfilling customer orders;  the fact that not all aspects of raising production efficiency are covered. The reality in the enterprises in our country allows for concluding that the stated shortcomings of the Stand- ard Costing System are not topical at present and do not make it less significant for cost management. References 1. Bourdin, J. (1972). Controle de gestion. Paris: Dalloz. 2. International financial reporting standards. Part А. (2012) (In Bulgarian). Sofia: IDES. Симеонова Р. Системи Standard Costing – за- сіб для керування по відхиленнях У сучасних умовах системи Standard costing служать надійним інструментом контролю та управ- ління виробничими витратами. У цій статті аналізу- ються теоретичні та практико-прикладні аспекти, пов'язані з їх використанням. Розглянуто різні різно- види стандартної собівартості. Розроблена зразкова модель для її застосування. Особлива увага приділя- ється відхиленням у системі Standard costing, які та- кож були систематизовані залежно від їх природи. Запропоновано формульний апарат для аналізу від- хилень. Його застосування ілюструється відповід- ними прикладами. Зазначено призначення стандарт- ної ціни і деякі труднощі, що стосуються їх викори- стання. Ключові слова: система Standard Costing, конт- роль, управління, виробництво, ціна, собівартість. Симеонова Р. Системы Standard Costing – средство для управления по отклонениям В современных условиях системы Standard costing служат надежным инструментом контроля и управления производственными затратами. В насто- ящей статье анализируются теоретические и прак- тико-прикладные аспекты, связанные с их использо- ванием. Рассмотрены различные разновидности стандартной себестоимости. Разработана примерная модель для ее применения. Особое внимание уделя- ется отклонениям в системе Standard costing, кото- рые также были систематизированы в зависимости от их природы. Предложен формульный аппарат для анализа отклонений. Его применение иллюстриру- ется соответствующими примерами. Указано назна- чение стандартной цены и некоторые трудности, ка- сающиеся их использования. Ключевые слова: система Standard Costing, кон- троль, управление, производство, цена, себестои- мость. Simeonova R. Standard Costing System – a management tool by deviations Standard Costing System nowadays serves as a re- liable tool to control and manage production costs. This article studies the theoretical and practical-applied as- pects related to its use. The different types of standard cost are examined and a model for applying it is devel- oped. Particular attention is paid to the deviations in the Standard Costing System, and these are classified ac- cording to their nature. Formulas for analysis of the de- viations are proposed. Their application is illustrated with suitable examples. The importance of standard prices and some difficulties relating to their use is shown. Keywords: system of Standard Costing, control, management, administration, production, price, cost. Received by the editors: 08.11.2016 and final form 28.12.2016