The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices

Two doping methods for introducing phosphorus atoms into polysilicon to form a gate electrode for 0.5 mm CMOS were investigated. These methods were ion implantation and the ”in-situ” one (it is also known as thermal diffusion). For the in-situ method, the concentration of 1.8.10²⁰cm-³ for Si₂H₆ and...

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Datum:2002
Hauptverfasser: Ahmad, I., Omar, A., Mikdad, A.
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Veröffentlicht: Інститут фізики напівпровідників імені В.Є. Лашкарьова НАН України 2002
Schriftenreihe:Semiconductor Physics Quantum Electronics & Optoelectronics
Online Zugang:http://dspace.nbuv.gov.ua/handle/123456789/121185
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spelling irk-123456789-1211852017-06-14T03:06:32Z The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices Ahmad, I. Omar, A. Mikdad, A. Two doping methods for introducing phosphorus atoms into polysilicon to form a gate electrode for 0.5 mm CMOS were investigated. These methods were ion implantation and the ”in-situ” one (it is also known as thermal diffusion). For the in-situ method, the concentration of 1.8.10²⁰cm-³ for Si₂H₆ and phosphane (PH3) were used, in the course of ion implantation applying two different doses: 2.0.10¹⁶ and 3.10¹⁶cm-² at 40 keV. The micromorphology of the polysilicon surface was studied using the atomic force microscopy (AFM). The polysilicon thickness obtained via the in-situ method ranged between 12.35 and 26.08 nm, with an average value thickness of 18.0 nm, and its sheet resistance value was 21±1 ohm/square. As for the ion implantation method, at the lower doses the thickness ranged at about 12.00 upto 46.0 nm with an average value of 24.0 nm, and its sheet resistance values were of 36±13 and 45±21 ohm/square, respectively. At the higher doses, the thickness varied from 12.16 to 47.84 nm with an average meaning 23.96 nm, and its sheet resistance value was between 25 to 40 ohm/square. Therefore, polysilicon doped by the in-situ method has smoother and thinner surface and possesses better electrical properties. 2002 Article The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices / I. Ahmad, A. Omar, A. Mikdad // Semiconductor Physics Quantum Electronics & Optoelectronics. — 2002. — Т. 5, № 2. — С. 188-192. — Бібліогр.: 14 назв. — англ. 1560-8034 http://dspace.nbuv.gov.ua/handle/123456789/121185 en Semiconductor Physics Quantum Electronics & Optoelectronics Інститут фізики напівпровідників імені В.Є. Лашкарьова НАН України
institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
collection DSpace DC
language English
description Two doping methods for introducing phosphorus atoms into polysilicon to form a gate electrode for 0.5 mm CMOS were investigated. These methods were ion implantation and the ”in-situ” one (it is also known as thermal diffusion). For the in-situ method, the concentration of 1.8.10²⁰cm-³ for Si₂H₆ and phosphane (PH3) were used, in the course of ion implantation applying two different doses: 2.0.10¹⁶ and 3.10¹⁶cm-² at 40 keV. The micromorphology of the polysilicon surface was studied using the atomic force microscopy (AFM). The polysilicon thickness obtained via the in-situ method ranged between 12.35 and 26.08 nm, with an average value thickness of 18.0 nm, and its sheet resistance value was 21±1 ohm/square. As for the ion implantation method, at the lower doses the thickness ranged at about 12.00 upto 46.0 nm with an average value of 24.0 nm, and its sheet resistance values were of 36±13 and 45±21 ohm/square, respectively. At the higher doses, the thickness varied from 12.16 to 47.84 nm with an average meaning 23.96 nm, and its sheet resistance value was between 25 to 40 ohm/square. Therefore, polysilicon doped by the in-situ method has smoother and thinner surface and possesses better electrical properties.
format Article
author Ahmad, I.
Omar, A.
Mikdad, A.
spellingShingle Ahmad, I.
Omar, A.
Mikdad, A.
The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices
Semiconductor Physics Quantum Electronics & Optoelectronics
author_facet Ahmad, I.
Omar, A.
Mikdad, A.
author_sort Ahmad, I.
title The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices
title_short The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices
title_full The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices
title_fullStr The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices
title_full_unstemmed The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices
title_sort effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron cmos devices
publisher Інститут фізики напівпровідників імені В.Є. Лашкарьова НАН України
publishDate 2002
url http://dspace.nbuv.gov.ua/handle/123456789/121185
citation_txt The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices / I. Ahmad, A. Omar, A. Mikdad // Semiconductor Physics Quantum Electronics & Optoelectronics. — 2002. — Т. 5, № 2. — С. 188-192. — Бібліогр.: 14 назв. — англ.
series Semiconductor Physics Quantum Electronics & Optoelectronics
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fulltext Semiconductor Physics, Quantum Electronics & Optoelectronics. 2002. V. 5, N 2. P. 188-192. © 2002, Institute of Semiconductor Physics, National Academy of Sciences of Ukraine188 PACS: The effect of doping methods on electrical properties and micromorphology of polysilicon gate electrode in submicron CMOS devices I. Ahmad1), A. Omar2), A. Mikdad 1) 1) Dept. of Electrical, Electronic and Systems Engineering, Faculty of Engineering, 43600 University Kebangsaan Malaysia, Malaysia Phone: 6-03-89296309; fax: 6-03-89296146; e-mail: ibrahim@vlsi.eng.ukm.my, anuar@vlsi.eng.ukm.my, 2) MIMOS Semiconductor (M) Sdn Bhd, MIMOS Berhad, Technology Park Malaysia Kuala Lumpur, Malaysia Phone: 6-03-89965000; fax: 6-03-89960387; e-mail: abdullah@mimos.my Abstract. Two doping methods for introducing phosphorus atoms into polysilicon to form a gate electrode for 0.5 µm CMOS were investigated. These methods were ion implantation and the �in-situ� one (it is also known as thermal diffusion). For the in-situ method, the concen- tration of 1.8⋅1020cm�3 for Si2H6 and phosphane (PH3) were used, in the course of ion implan- tation applying two different doses: 2.0⋅1016 and 3⋅1016cm�2 at 40 keV. The micromorphology of the polysilicon surface was studied using the atomic force microscopy (AFM). The polysilicon thickness obtained via the in-situ method ranged between 12.35 and 26.08 nm, with an average value thickness of 18.0 nm, and its sheet resistance value was 21±1 ohm/square. As for the ion implantation method, at the lower doses the thickness ranged at about 12.00 upto 46.0 nm with an average value of 24.0 nm, and its sheet resistance values were of 36±13 and 45±21 ohm/square, respectively. At the higher doses, the thickness varied from 12.16 to 47.84 nm with an average meaning 23.96 nm, and its sheet resistance value was between 25 to 40 ohm/square. Therefore, polysilicon doped by the in-situ method has smoother and thinner surface and possesses better electrical properties. Keywords: polysilicon gate, micromorphology, ion implantation. Paper received 12.02.02; revised manuscript received 15.04.02; accepted for publication 25.06.02. 1. Introduction The gate structure of the CMOS devices has not changed dramatically in the past several years. The most common choice of gate materials for modern devices is a layered structure of polysilicon with metal silicide on top of the gate. Heavily doped polysilicon films are used to form the gate conductor in MOSFETs, as a dopant source for contacts of very shallow junctions in high-speed bipolar transistors and MOSFETs, as a conductive layer for in- terconnections, and for electrically trimable resistors. At a moderate to low dopant concentrations polysilicon is used for high value resistors and capacitors in analog designs, and thin-film transistor (TFT) [1,2]. Different methods of doping and annealing procedures have been introduced to improve the thermal diffusion process in order to find the better way in producing the precise dis- tribution of impurities in which a better electrical char- acteristics of polysilicon films successfully tailored into specific application [3]. Ion implantation is another al- ternative technique of introducing such impurities into polysilicon with a more precise manner. The dopant atom is fired into the polysilicon surface through accelerated ions with energies 20 to 200 keV [4]. Even though the thermal diffusion is well established for VLSI produc- tion, the ion implantation offers a few advantages. The latter provides a better lateral registration of doped re- gions and superior control of dopant concentration, depth and uniformity. The fact that repeatability of surface concentrations of 1016 cm3 or less and uniformity at these low concentrations is easier to achieve with ion implan- tation compared to ordinary thermal diffusion process at high temperature. In CMOS processes particularly, one of the main rea- sons for using the polysillicon is due to the fact that polysilicon allows the integration of �dual-flavoured� I. Ahmad et al.: The effect of doping methods on electrical properties... 189SQO, 5(2), 2002 gates: p- and n- type polysilicon for PMOS and NMOS, respectively. Grain sizes and the surface texture of these films are functions of the polysilicon deposition and dop- ing conditions as well as subsequent oxidation and ther- mal cycles [1, 2]. The top surface roughness of the polysilicon might not be important for the conventional devices. However, it is of great importance in advanced three-dimensional (3D) complementary MOS (CMOS), BiCMOS [3, 4], and for multilevel dielectrics. In these 3D devices, selective epitaxial lateral growth (SEG) and epitaxial lateral growth (ELG) were used to grow single crystal silicon on top of the existing polysilicon gates (polygate) protected by a thermal polyoxide. It is neces- sary to minimize the roughness of the polysilicon top sur- face and the roughness of the polyoxide when ELO sili- con is grown on top of the structure that serves as a sec- ond MOSFET. In this 3D CMOS structure, the shared gate is sandwiched between the n-MOS and p-MOS de- vices. The interface must be smooth to reduce carrier scat- tering and its state density, as well as potential defect generation in the ELG silicon [5]. In this work, the micromorphology of the polysilicon gate for 0.5 mm CMOS devices doped with phosphorous using both methods aforementioned: the in-situ and ion implantation are presented. The analysis of the micro- morphology were afforded by using AFM images which provide the thickness measure of the polysilicon layer. The study of electrical properties, namely sheet resist- ance measurements of the sample, were done using spread resistance technique. 2. Experimental procedure The thermal diffusion method for the 0.5 mm CMOS fab- rication process involves the use of twelve N-type phos- phorous doped CZ silicon wafers of 100 mm in diameter and with <100> orientation. First, the wafers were coated with resist of 1.48 µm thickness. Then, they were devel- oped in the developing solution for 60 seconds and subse- quently etched with HF/HNO3. All wafers used were subjected to a standard RCA cleaning procedure. Next, a group of four wafers were formed and numbered as wa- fer 1 to 4, loaded into the vertical furnace for oxide growth and undergo the thermal drying oxidation process at 900oC for 22 minutes. The four wafers (i.e. wafers no. 1- 4) were then transferred back into the vacuum chamber for preparation of the 3000oA polysilicon gate electrode by the low-pressure chemical vapor deposition (LPCVD) technique using Si2H6 gas with concentration of 1.8⋅1020cm�3 and phosphane (PH3). Next, the other eight wafers, representing wafer numbers 5 to 12, were depos- ited with the undoped silicon (3000oA thickness) also by the LPCVD technique using SiH4 gas instead. Finally, all wafers are again cleaned with resist of 1.48 µm thick- ness, followed by backside etching and ashing, to remove all traces of resist remains at the back of the wafers. As for the ion implantation method, the wafers are cleaned with a special chemical called �piranha� before performing the ion implantation process. This is to re- move any contaminant and impurities that will contrib- ute to the formation of long life radioactivity that can create unwanted contribution to the electrical character- istics. Next, the wafers were bombarded with 40 keV phos- phorous ions in an ion implanter. Two wafer sets, con- sisting of four each, were implanted at different doses of 2.0⋅1016 ions/cm2 (for wafer 5�8) and 3.0⋅1016 ions/cm2 (for wafer 9�12). The choice of doses was based on the pre-determined estimated data such that it will produce low conductance polysilicon to agree with the electrical characteristics shown by the in-situ doping process. The two-step annealing method was used in this study to ana- lyse the radiation impacts on the final sheet resistance; namely, structural and impurities related impacts. The films was first annealed at 8000C for 30 minutes in dry nitrogen to repair the structural damage due to ions col- lisions during implantation. The second annealing step was done at 9500 C for 5 minutes in dry nitrogen to redis- tribute the impurities homogeneously throughout the films. Finally, the wafers were immersed in the buffer oxide etchant for 30 seconds, rinsed with deionized wa- ter (DI) and blow dried with dry nitrogen gas to remove the cap oxide layer. Sheet resistance measurements were done using four point probe based instrument of OmniMap Prometrix. It is a long established technique to measure the average resistance of a thin layer or a sheet by passing current through the outside two points of the probe and measur- ing the voltage across the inside two point [8]. In order to obtain the micromorphology of the polygate, the atomic force microscopy (AFM) machine of Digital Instrument Nanoscope III was used and also subjected to the image enhancing technique to improve the image resolution [9]. AFM machine, that is capable of imaging virtually any surface in three dimensions with scan areas ranging from a few atoms to tens of microns. The AFM machine was calibrated as mentioned in [10] prior to the analysis of samples. The instrument was lo- cated in such a way that it is free from any mechanical, acoustical and electrical noise or vibration. The samples were fixed to the stage ensuring that it does not tilt too much. The suitable load is between 10�8 to 10�9 N and the scanner was set to scan around the center of the x, y and z axes. The sheet resistance meas- urement was done using spreading resistance probe (SRP) of OmniMap Prometrix. 3. Results and discussion Results obtained are presented in Figs 1 and 2 as well as summarized in Table 1. Fig. 1 displays the plots of col- umn pattern over the entire surface and its thickness pro- file, while Fig. 2 exhibits the relationship between the sheet resistance and the points of measurement on wafer obtained from the spread resistance probe (SRP) meas- urement. The wafer #4 prepared by in-situ doping of phosphane mixed with silane had sheet resistance value of around 21±1 ohm/square. The wafer # 11 and # 14 that 190 SQO, 5(2), 2002 I. Ahmad et al.: The effect of doping methods on electrical properties... Fig. 1. Plots of columns’ patterns over the entire surface of the AFM images with their typical profiles for the sample No. 4, 11 and 14, respectively. (a) Sample no. 4 (b) Sample no. 11 (c) Sample no. 14 I. Ahmad et al.: The effect of doping methods on electrical properties... 191SQO, 5(2), 2002 were doped by the implantation method have their sheet resistance value of 36±13 and 45±21 ohm/square. The standard deviations of 13 and 21 are very significant val- ues. These indicate that the variation of the value is too high and hence, reflect the uncertainties or inconsistence. The AFM images of the polysilicon wafer of the sam- ple no. 4 are shown in Fig. 1(a). While the AFM polysilicon images of samples 11 and 14, implanted by phosphorus ions, are shown in Fig. 1(b) and 1(c), respec- tively. The AFM images of each sample are processed and analysed to determine the surface micromorphology of the microstructures. The AFM images are digitally con- verted and processed using the image processing toolbox of MATLAB. Image analysis of the microstructure sur- face of sample 4 indicates that the surface thickness var- ies from 12.3529 to 26.0784 nm with an average thick- ness of 18.3962±2.3051 nm. For the sample no. 11, the thickness varies from 14.3137 to 46.4706 nm with the average thickness of 24.8613±5.9719 nm, while for the sample no. 14 the thickness varies from 12.1569 to 47.8432 nm with the average thickness of 23.9502±6.8389 nm which is rather rough compared to the sample no. 4. The two steps annealing process were introduced as means for repairing the radiation damage, and improv- ing activation by redistributing the impurities. In this work, using a low temperature furnace, the first anneal- ing step was able to sweep out point defects while the subsequent annealing step was able to activate the dopants [11]. However, we have used higher annealing tempera- ture since the implantation process was done at higher energy ion beams. The polysilicon gate electrode is modeled either as a perfect conductor or as a heavily doped single-crystal silicon [12]. We have observed that the electrical con- ductivity is improved when the grain size is larger, as in the case of the polysilicon doped by in-situ method. Re- ferring to Fig. 3 and comparing all three surface micro- morphology of samples 4, 11 and 14, it is observed that wafer sample 4 has smoother surface than samples 11 and 14. Thereby, it can be concluded that the sample 4, which is the thinnest wafer, has better thickness control compared to samples 11 and 14. In addition, the sample no. 4 has the better value of sheet resistance as shown in Fig. 2. 0 10 20 30 40 50 60 70 1 2 3 4 P o in ts o f m ea su rem en ts a lo n g th e w a fe r S h e e t re si st a n ce ,R s (O h m / sq r. ) In -situ 2 .0 E1 6 (Im plan t) 3 .0 0E 1 6(Im p la n t) 4. Conclusion In this work, the influence of doping techniques and im- purities factors on polysilicon films has been studied us- ing AFM images. We found that both factors have strong influence on the electronic properties of the films [13,14]. We have shown that polysilicon doped with phosphane (PH3) by in-situ produces very thin wafer compared to samples developed by the ion implantation method. It can be concluded that polysilicon film doped by the in- situ method has smoother surface and better thickness control than the implantation method implying better electrical conductivity. We also found that the AFM image analysis is a very useful tool for determining the surface micro- morphology especially for submicron devices. Fig. 2. Sheet resistance vs. points of measurements along the wafer Sample No. Fabrication method Surface Thickness from AFM Images (nm) Max Min Average Std. Dev 4 In-situ 26.0784 12.3529 18.3962 2.3051 11 Ion Implantation 46.4706 14.3137 24.8613 5.9719 14 Ion Implantation 47.8432 12.1569 23.9502 6.8389 Table 1. Summary of results from the AFM images 192 SQO, 5(2), 2002 I. Ahmad et al.: The effect of doping methods on electrical properties... References 1. T. I. Kamins, �Polycrytalline Silicon for Integrated Circuit Applications�, Kluwer Academic Publishers, 1988. 2. El-Kareh and Badih, �Fundamentals of Semiconductor Processing Technologies�, Kluwer Academic Publisher, pp.102-105, 1995. 3. S. M. Sze, �VLSI Technology�, Mc-Graw Hill International, pp.99-105, 1983. 4. S. M. Sze, �VLSI Technology�, Mc-Graw Hill International, pp.219-264, 1983. 5. L. Faraone, R.D. Vibronek, and J.T.McGinn, IEEE Trans. Electron Devices ED-32, 577 (1985) 6. M.T.Duffy, J.T.McGinn, J.M.Shaw, R.T.Smith and R.A. Soltis, RCA Rev. 44, p. 313 (1983) 7. J.D. Plummer, Michael D. Deal, Peter B. Griffin, �Silicon VLSI Technology� Prentice Hall, pp 326-328 (2000). 8. S. M. Sze, �Semiconductor Devices�, John Wiley & Sons Inc., pp 461-466, 2002 9. A. Rosenfeld and A.C. Kak, �Digital Picture Processing�, Academic Press, 1992 10. M.Suzuki, S. Aoyama, T. Osada, A. Nakano, Y. Sakakibara, Y. Suzuki, H. Takami, T. Takenobu, M. Yasutuke, J. Vac. Sci. Tech. A, 14(3), pp. 1228-1232 (1996) 11. A. F. Awang Mat, �Electrical, Structural and Optical Prop- erties of RF Sputtered and Ion Beam Sputtered Amorphous Silicon�, PhD. Thesis, J. J. Thompson Physical Laboratory, University of Reading, 1988. 12. Hillenius S.J., in �Modern Semiconductor Device�, edited by S.M. Sze, John Wiley, p. 150, 1998 13. T. I. Kamins, M. M. Mandurah, and K.C. Saraswat, J. Electrochem. Soc. 125, pp.927, 1978. 14. T. I. Kamins, J. Electrochem. Soc. 127, p.686, 1980.