The standardization and certification procedures of cryogenic equipment in Kazakhstan

The complex of procedures on stepwise carrying out actions of standardization and certification of liquid nitrogen, argon and oxygen gasificator G-200 is considered. In the process of organization of standardization and certification procedures the set of regulatory documents was developed that al...

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Datum:2015
Hauptverfasser: Shinbayeva, A., Drobyshev, A., Drobyshev, N.
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Sprache:English
Veröffentlicht: Фізико-технічний інститут низьких температур ім. Б.І. Вєркіна НАН України 2015
Schriftenreihe:Физика низких температур
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Online Zugang:http://dspace.nbuv.gov.ua/handle/123456789/127956
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Zitieren:The standardization and certification procedures of cryogenic equipment in Kazakhstan / A. Shinbayeva, A. Drobyshev, N. Drobyshev // Физика низких температур. — 2015. — Т. 41, № 7. — С. 733–736. — Бібліогр.: 9 назв. — англ.

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spelling irk-123456789-1279562018-01-01T03:03:30Z The standardization and certification procedures of cryogenic equipment in Kazakhstan Shinbayeva, A. Drobyshev, A. Drobyshev, N. 10th International Conference on Cryocrystals and Quantum Crystals (Final part) The complex of procedures on stepwise carrying out actions of standardization and certification of liquid nitrogen, argon and oxygen gasificator G-200 is considered. In the process of organization of standardization and certification procedures the set of regulatory documents was developed that allow starting small-scale production of gasificators in Kazakhstan. Thus the emphasis on the potential incorporation of the requirements of such documents is placed from the Eurasian Economic Union. 2015 Article The standardization and certification procedures of cryogenic equipment in Kazakhstan / A. Shinbayeva, A. Drobyshev, N. Drobyshev // Физика низких температур. — 2015. — Т. 41, № 7. — С. 733–736. — Бібліогр.: 9 назв. — англ. 0132-6414 PACS: 07.20.Mc, 06.20.fb http://dspace.nbuv.gov.ua/handle/123456789/127956 en Физика низких температур Фізико-технічний інститут низьких температур ім. Б.І. Вєркіна НАН України
institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
collection DSpace DC
language English
topic 10th International Conference on Cryocrystals and Quantum Crystals (Final part)
10th International Conference on Cryocrystals and Quantum Crystals (Final part)
spellingShingle 10th International Conference on Cryocrystals and Quantum Crystals (Final part)
10th International Conference on Cryocrystals and Quantum Crystals (Final part)
Shinbayeva, A.
Drobyshev, A.
Drobyshev, N.
The standardization and certification procedures of cryogenic equipment in Kazakhstan
Физика низких температур
description The complex of procedures on stepwise carrying out actions of standardization and certification of liquid nitrogen, argon and oxygen gasificator G-200 is considered. In the process of organization of standardization and certification procedures the set of regulatory documents was developed that allow starting small-scale production of gasificators in Kazakhstan. Thus the emphasis on the potential incorporation of the requirements of such documents is placed from the Eurasian Economic Union.
format Article
author Shinbayeva, A.
Drobyshev, A.
Drobyshev, N.
author_facet Shinbayeva, A.
Drobyshev, A.
Drobyshev, N.
author_sort Shinbayeva, A.
title The standardization and certification procedures of cryogenic equipment in Kazakhstan
title_short The standardization and certification procedures of cryogenic equipment in Kazakhstan
title_full The standardization and certification procedures of cryogenic equipment in Kazakhstan
title_fullStr The standardization and certification procedures of cryogenic equipment in Kazakhstan
title_full_unstemmed The standardization and certification procedures of cryogenic equipment in Kazakhstan
title_sort standardization and certification procedures of cryogenic equipment in kazakhstan
publisher Фізико-технічний інститут низьких температур ім. Б.І. Вєркіна НАН України
publishDate 2015
topic_facet 10th International Conference on Cryocrystals and Quantum Crystals (Final part)
url http://dspace.nbuv.gov.ua/handle/123456789/127956
citation_txt The standardization and certification procedures of cryogenic equipment in Kazakhstan / A. Shinbayeva, A. Drobyshev, N. Drobyshev // Физика низких температур. — 2015. — Т. 41, № 7. — С. 733–736. — Бібліогр.: 9 назв. — англ.
series Физика низких температур
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fulltext Low Temperature Physics/Fizika Nizkikh Temperatur, 2015, v. 41, No. 7, pp. 733–736 The standardization and certification procedures of cryogenic equipment in Kazakhstan A. Shinbayeva, A. Drobyshev, and N. Drobyshev Al-Farabi Kazakh National University, Almaty 050038, Kazakhstan E-mail: shinbayeva_a@hotmail.com Received February 21, 2015, published online May 25, 2015 The complex of procedures on stepwise carrying out actions of standardization and certification of liquid ni- trogen, argon and oxygen gasificator G-200 is considered. In the process of organization of standardization and certification procedures the set of regulatory documents was developed that allow starting small-scale production of gasificators in Kazakhstan. Thus the emphasis on the potential incorporation of the requirements of such do- cuments is placed from the Eurasian Economic Union. PACS: 07.20.Mc Cryogenics; refrigerators, low-temperature detectors, and other low-temperature equipment; 06.20.fb Standards and calibration. Keywords: liquid nitrogen, gasification, standardization, certification. 1. Introduction Recently cryogenic technologies find more and more extensive use in various directions of industrial activity [1–3]. The employment of these technologies in the construction industry, food and oil industry, medicine, cosmetology, mi- neral processing and agricultural products emphasizes their functional value. At the same time, adoption and employ- ment of innovative cryogenic technologies makes it relevant to the solution of one of the most important problems — the organization of standardization and certification proce- dures. Now in connection with this the question of comp- lex development methods on carrying out procedures of unification on the basis of the existing regulatory docu- ments raises. Thus the purpose of implementation of pro- gressive, improved procedures of standardization is short- term identification of quality attributes, compliance with the requirements and the consumer's conditions. Laboratory of cryophysics and cryotechnology at Al-Fa- rabi Kazakh National University over the last 10–15 years actively has been engaged in development and manufac- ture of low-temperature equipment. In particular, the low- temperature equipment for gasification of the liquefied gases, such as nitrogen, argon, oxygen (G-200 gasificator) is made, the design is developed and the prototype of the mobile low-temperature thermostabilizer is made, the set of actions for production of the line for low-temperature processing of agricultural raw materials and food products (Cryoline-kz) is held. With increasing sales market and organization of serial production this type of equipment it is necessary of legislative and regulatory confirmation of compliance to requirements of technical regulations and to provisions of the national standards. Existence of norma- tive documents is an essential prerequisite for increasing sales volume and expansion of the range of provided ser- vices. Considering innovation of the introduced cryogenic technologies in Kazakhstan becomes clear that each of them demands special approach when developing standard documentation. 2. Results and discussion In this article the set of procedures of stepwise carrying out actions standardization and certification of liquid nitro- gen, argon and oxygen gasificator G-200 which designed and manufactured in the laboratory is considered. Step 1. Development of technical specifications and de- scription of functional principle of the gasificator G-200 (Fig. 1). The gasificator G-200 refers to cold cryogenic gasificators and is designed for storage and gasification of liquid technical gases and distribution of gaseous product to the consumer. Important feature of the gasificators is possibility of automatic maintenance of predetermined pressure and flow rate. The gasificator consists of a cryo- genic tank, consisting of an internal vessel (reservoir) and a casing with effective layered and vacuum thermal insula- tion, a valve rack, atmospheric evaporators for gasification © A. Shinbayeva, A. Drobyshev, and N. Drobyshev, 2015 A. Shinbayeva, A. Drobyshev, and N. Drobyshev of the liquefied gas (including for pressurization of the tank), reinforcing steel, control devices, protective equip- ment and pipelines. The functional principle of the gasificator is the coordi- nated work of its main components — the vessel for cryoliquid storage and the productional evaporator. As the temperature of liquid nitrogen boiling (T = 76 K) with an atmospheric pressure is much lower than room tempera- ture, process of pressure increase in a vessel is carried out by heat supply to liquid for what the evaporator is also used. Regulating a heat flow or amount of incoming liquid nitrogen in the evaporator it is possible to set the necessary operating conditions, both for pressure and for flow rate of liquid or gaseous nitrogen. The Table 1 below shows the main technical characteristics of the gasificator G-200. Step 2. The conformity assessment procedure is applied at conformity assessment of products or services (in the form of the declaration about the conformity or the issuance of the conformity certificate) to the requirements estab- lished by regulations, standards. The conformity assess- ment procedure is applied at mandatory and voluntary con- formity assessment. Conformity assessment procedures are carried out only by certification bodies and the test labora- tories, accredited on the right of carrying out such works in the field of conformity assessment. The expenses associated with work are paid for conformity assessment by the app- licant, regardless of the results, on the basis of the contract. Conformity certificates of foreign countries, end-item test sheet, conformity marks are recognized in accordance with international treaties. The recognition of foreign documents in the field of conformity assessment is carried in accord- ance with the established procedure by authorized body in the field of technical regulation. The general requirements to conformity assessment procedures, consider require- ments of the documents of the International Organization for Standardization and the International Electrotechnical Commission [4–9]. Fig. 1. The construction of gasificator G-200; inner vessel (1), outer casing (2), purge valve (3), pressure regulator (4), level indicator (5), valve of regulator (6), manometer (7), safety valve (8), burst valve (9), refueling and dispensing valve (10), gas make (11), evapora- tor (12), crosspiece (13), heater (14), pipeline of regulator (15), adapter (16) vacuum fitting (17), coil pressurization (18). 5 56 6 7 7 7 4 14 4 8 8 3 3 9 9 2 10 10 1 11 12 16 16 17 15 13 Table 1. The main technical characteristics of the gasificator G-200 Specification G-200 Operational pressure, МРа 1.2 Operational temperature, °С –196 Pressure of hydraulic test, МРа 2.8 Pressure of leak test, МРа 1.4 Geometric volume, L 200 Nominal volume, L 200 Allowable corrosion, mm 0 Substance The liquefied nitrogen, oxygen and argon Statistical evaporation rate, %/d LO2 ≤ 1.4, LN2 ≤ 2.2, LAr ≤ 1.5 734 Low Temperature Physics/Fizika Nizkikh Temperatur, 2015, v. 41, No. 7 The standardization and certification procedures of cryogenic equipment in Kazakhstan Authorized bodies operating the certification at the Re- public of Kazakhstan are: 1. The authorized body on standardization, metrology and certification (Committee on Standardization, Metrolo- gy and Certification of the Republic of Kazakhstan of En- ergy, Industry and Trade Ministry of the Republic of Ka- zakhstan (National Standard) National Center for Expertise and Certification). 2. Accredited bodies on the certification of products, processes, services. 3. Accredited testing laboratories (centers). 4. Accredited organizations on providing the consulting services in the field of accreditation. 5. Experts are certification auditors. Procedure of certification is a written acknowledgement by authorized body that the equipment confirm to the re- quirements, established in normative documents (National Standard) and consists of the following actions: 1. Submission of an application by the applicant to the certification body. If there are several certification bodies of this equipment, the applicant may submit the application to any of them, or if at the time of the application the certi- fication body of this equipment is not exist, the application is forwarded to the National Standard of the Republic of Kazakhstan. 2. Directing the decision based on the results of applica- tion consideration to the applicant. This decision is sent to the applicant at 2-week period. 3. Registration of the contract between the applicant and certification body for procedure of the equipment cer- tification. The executed contract is directed to the applicant at a 2-week period in 2 copies. 4. The selection, identification of samples of the claimed equipment and their representation to the test la- boratory (center). Selection is carried out by the certifica- tion body on a contract basis. The selection can be carried out by the applicant and by the appointment of a competent committee consisting of at least 3 people from among rep- resentatives of the uninterested organizations. 5. In necessary cases, the certification body may desig- nate the sampling to the accredited testing commission. 6. The test laboratory (center) carries out the agreed with the certification body deadlines of testing of the claim- ed equipment samples and sends its results issued in the form of a protocol to the certification body. 7. The analysis of the obtained results and decision making on possibility of issue of the conformity certificate. 8. In case of negative test results, at least on one of the indicators, tests with purpose of certification are terminat- ed. The issuance of the conformity certificate and its regis- tration in the State Register of the Republic of Kazakhstan. At positive results of the performed works provided by the scheme of the declared equipment, the certification body makes out the Certificate of Compliance. This certificate may have an application that contains a list of the equip- ment on which its action extends. Validity period of the Certificate is set by the certification body taking into ac- count the specifics of the equipment. 9. Marking of the certified equipment with a mark of conformity. Marking of the equipment with the mark of conformity is carried out by the manufacturer in the ways providing the clear image, environmental sturdiness, dura- bility, etc. The way and the place of drawing is defined by the certification body. 3. Conclusions In the organization process of standardization and certifi- cation procedures the following main results were reached: 1. Maintenance instructions of the G-200 gasificator are developed and approved. The product code under Commod- ity Nomenclature for Foreign Economic Activities of Cus- tom Union FEACN CU is appropriated as 7311 00 910 0 — Vessels for compressed or liquefied gas, from ferrous ma- terials: — other with the capacity: — less than 1000 liters. 2. The certificate of conformity №KZ.7500525.05.01. 63266 registered in the State Register of the Republic of Kazakhstan was issued. The company standard 55816-1910 GE-01-2013 on the gasificator of liquid nitrogen, argon and oxygen (G-200) is developed. 3. The presence of these regulatory documents is the basis for creation of the technological line with a serial production of competitive products. Implemented gasificator conforms to re- quirements of the company standard taking into account re- quirements of the Technical Regulations “Requirements to safety of the equipment working under pressure”. Produc- tion of the gasificator is carried out according to the design and technological documentation approved in accordance with the established procedure. Currently, the scope of these regulatory documents is spread only on Kazakhstan territory. Due to the signing of the con- tract on creation of the Customs Union of Belarus, Ka- zakhstan, Russia becomes actual creation of unified regula- tory base. One of the mechanisms of creation such base is formation of technical committees for the participating countries. At the moment the Laboratory of cryophysics and cryotechnologies is a member of the International Technical Committee TC 114 “Cryogenic and oxygen equipment”. Thus, a perspective task of the next stage is the development of uni- fied regulatory documents for the countries of the Customs Union in the area of standardization and certification of cryo- genic and oxygen equipment. 1. A.M. Arkharov, I.V. Marfenina, and Ye.I. Mikulin, Cryogenic Systems, Bauman Moscow State University Press, Moscow (2000). 2. R.F. Barron, Cryogenic Systems, Oxford University Press, London (1985). 3. V.P. Beliakov, Cryogenic Engineering and Technologies, Energoizdat, Moscow (1982). Low Temperature Physics/Fizika Nizkikh Temperatur, 2015, v. 41, No. 7 735 A. Shinbayeva, A. Drobyshev, and N. Drobyshev 4. Law of the Republic of Kazakhstan dated 16.07.1999 № 434-1 “About Certification”. 5. Standard of the Republic of Kazakhstan ST RK 1.5-2008 “General Requirements for the Construction, Presentation, Design and Maintenance of Standards”. 6. Standard of the Republic of Kazakhstan ST RK 1.2-2008 “The Order of Development of National Standards and Stan- dards Organizations”. 7. Technical Regulations of the Republic of Kazakhstan “The Conformity Assessment Procedure”. 8. National Standard of the Russian Federation GOST R 1.1-2005 “Technical Committees on Standardization”. 9. Rules on Interstate Standardization PMG 02-93 “Model Re- gulations on the Interstate Technical Committees on Stand- ardization”. 736 Low Temperature Physics/Fizika Nizkikh Temperatur, 2015, v. 41, No. 7 1. Introduction 2. Results and discussion 3. Conclusions