Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence
The formability of two types of tailor-welded blanks was analyzed with the concentration on the effects of planar anisotropy on eras forming of deep-drawn parts. The first tailor-welded blank consisted of bake-hardened BH220 steel with different rolling directions, which is applied to the surface ca...
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Інститут проблем міцності ім. Г.С. Писаренко НАН України
2017
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| Цитувати: | Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence / A. Schrek, P. Švec, A. Brusilová // Проблемы прочности. — 2017. — № 4. — С. 77-81. — Бібліогр.: 13 назв. — англ. |
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irk-123456789-1736902020-12-17T01:25:58Z Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence Schrek, A. Švec, P Brusilová, A. Научно-технический раздел The formability of two types of tailor-welded blanks was analyzed with the concentration on the effects of planar anisotropy on eras forming of deep-drawn parts. The first tailor-welded blank consisted of bake-hardened BH220 steel with different rolling directions, which is applied to the surface car body parts. The second one consisted of dual-phase DP600 steel with different rolling directions, which is applied to supporting parts of automobiles. Stress-strain characteristics of experimental steel sheets were measured using the tensile tests and used in the respective simulations. Simulations via the Dynaform software were compared to the experimental values measured during the deep-drawing process of rectangular boxes. Анализируются формообразующие свойства нестандартных сварных заготовок с акцентом на влияние плоскостной анизотропии на возникновение волнистости в деталях глубокой вытяжки. Одна нестандартная сварная заготовка выполнена из термозакаливаемой стали BH220 с разным направлением прокатки и применяемая в кузовных деталях автомобиля, другая из двухфазной стали DP600 также с разным направлением прокатки и применяемая в несущих элементах конструкции автомобиля. Деформационно-прочностные характеристики листов экспериментальной стали измеряли при испытаниях на растяжение и использовали при моделировании. Результаты моделирования с помощью программного комплекса Dynaform сравнивали с экспериментальными значениями, полученными при глубокой вытяжке прямоугольных коробчатых деталей. 2017 Article Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence / A. Schrek, P. Švec, A. Brusilová // Проблемы прочности. — 2017. — № 4. — С. 77-81. — Бібліогр.: 13 назв. — англ. 0556-171X http://dspace.nbuv.gov.ua/handle/123456789/173690 539.4 en Проблемы прочности Інститут проблем міцності ім. Г.С. Писаренко НАН України |
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Научно-технический раздел Научно-технический раздел Schrek, A. Švec, P Brusilová, A. Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence Проблемы прочности |
| description |
The formability of two types of tailor-welded blanks was analyzed with the concentration on the effects of planar anisotropy on eras forming of deep-drawn parts. The first tailor-welded blank consisted of bake-hardened BH220 steel with different rolling directions, which is applied to the surface car body parts. The second one consisted of dual-phase DP600 steel with different rolling directions, which is applied to supporting parts of automobiles. Stress-strain characteristics of experimental steel sheets were measured using the tensile tests and used in the respective simulations. Simulations via the Dynaform software were compared to the experimental values measured during the deep-drawing process of rectangular boxes. |
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Article |
| author |
Schrek, A. Švec, P Brusilová, A. |
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Schrek, A. Švec, P Brusilová, A. |
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Schrek, A. |
| title |
Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence |
| title_short |
Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence |
| title_full |
Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence |
| title_fullStr |
Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence |
| title_full_unstemmed |
Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence |
| title_sort |
formability of tailor-welded blanks from dual-phase and bake-hardened steels with a planar anisotropy influence |
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Інститут проблем міцності ім. Г.С. Писаренко НАН України |
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2017 |
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Научно-технический раздел |
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http://dspace.nbuv.gov.ua/handle/123456789/173690 |
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Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened Steels with a Planar Anisotropy Influence / A. Schrek, P. Švec, A. Brusilová // Проблемы прочности. — 2017. — № 4. — С. 77-81. — Бібліогр.: 13 назв. — англ. |
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2025-07-15T10:26:01Z |
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UDC 539.4
Formability of Tailor-Welded Blanks from Dual-Phase and Bake-Hardened
Steels with a Planar Anisotropy Influence
A. Schrek,1 P. Ðvec,2 and A. Brusilová3
Faculty of Mechanical Engineering, Slovak University of Technology in Bratislava, Bratislava,
Slovakia
1 alexander.schrek@stuba.sk
2 pavol.svec@stuba.sk
3 alena.brusilova@stuba.sk
The formability of two types of tailor-welded blanks was analyzed with the concentration on the
effects of planar anisotropy on eras forming of deep-drawn parts. The first tailor-welded blank
consisted of bake-hardened BH220 steel with different rolling directions, which is applied to the
surface car body parts. The second one consisted of dual-phase DP600 steel with different rolling
directions, which is applied to supporting parts of automobiles. Stress-strain characteristics of
experimental steel sheets were measured using the tensile tests and used in the respective simulations.
Simulations via the Dynaform software were compared to the experimental values measured during
the deep-drawing process of rectangular boxes.
Keywords: tailor-welded blanks, deep-drawing, planar anisotropy, rolling texture.
Introduction. Tailor-welded blanks (TWB), which were developed mainly for
automotive applications, usually consist of materials with different stress strain properties,
different thicknesses or different coatings [1–4]. Using of various steels in TWBs design
enables to achieve the different stress strain characteristic in certain sections of the drawn
parts. TWBs made of high strength steel and deep-drawing steel sheets have been used for
car body parts because they meet the requirements on the strength, stiffness and safety of
these parts [4–6].
The weldability and the formability are very important properties of TWBs. The steel
sheets used in TWBs are often joined by laser welding which enable minimal deformation
of TWBs because of the small heat-affected zones together with high welding speed and
large flexibility [7–9]. Deep-drawing process of TWBs consisting of materials with the
different mechanical properties is accompanied by non-uniform plastic flaw and weld line
movement [10, 11]. These effects are mainly remarkable at sheets with different thickness
or different plastic characteristics, but they were also observed in TWBs consisting of
sheets of the identical material and the same thickness but having different deformation
textures produced during their rolling process [10–13]. The effect of planar anisotropy on
earing of deep drawn-parts with the rectangular box geometries were evaluated using both
simulations via the Dynaform software and the deep-drawing experiments.
Experimental Procedure. Dual-phase DP600 and bake-hardened BH220 steel sheets
were chosen for the analysis of the effect of planar anisotropy on ear-like deformation of
deep-drawn parts made of TWBs. The particular TWBs consisted of the same material
(DP600 or BH220 steel) and had the identical thickness of 1.2 mm. However, the
orientation of the deformation texture of sheets to the weld line used in the TWB design
was different. The sheets of TWBs were welded by the IPG YLR 4500 fiber laser with the
maximal power of 4.5 kW and wave length of 1060 nm. The butt joints with no filler metal
were prepared at the beam power of 600 W and welding speed of 5 mm/s. To clarify the
effect of the deformation texture on the formability of steels under study, the stress-strain
characteristics of experimental steel sheets were measured in the rolling direction of 0, 45,
© A. SCHREK, P. ÐVEC, A. BRUSILOVÁ, 2017
ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2017, ¹ 4 77
and 90�. These measurements were used to construct the material models for the simulation
of deep-drawing process including flow curves and planar anisotropy.
The chemical composition of experimental steels is given in Tables 1 and 2 and their
mechanical properties are summarized in Table 3. The DP600 dual-phase steel has a higher
amount of alloying elements, as compared to BH220 bake-hardened steel. The BH220 steel
has a lower strength and excellent plasticity, which are lucrative for the production of
surface car body parts. The higher-strength DP600 steel can be used for the fabrication
production of surface car body parts.
Results and Discussion. Tensile specimens with rolling directions of 0, 45, and 90�
designed for measurement of stress-strain characteristics of experimental steels with a
deposited circle grid are depicted in Fig. 1. The specimenss were tested using an Instron
1195 universal testing machine with a crosshead speed of 10 mm/min. The flow curves
constructed for the selected rolling directions are plotted in Figs. 2 and 3 for BH220 and
DP600 steels, respectively. The calculated values were 1.551 for rolling direction of 0� ,
1.126 for rolling direction of 45� , and 1.873 for rolling direction of 90�, in case of the
BH220 steel. For the DP600 steel, these parameters were 0.750, 0.881, and 0.862 for
A. Schrek, P. Ðvec, and A. Brusilová
78 ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2017, ¹ 4
T a b l e 1
Maximal Concentration (wt.%) of Elements in the BH220 Steel
Steel C Si Mn P S Al Nb Ti
BH220 0.1 0.5 0.7 0.08 0.025 0.1 0.09 0.12
T a b l e 2
Maximal Concentration (wt.%) of Elements in the DP600 Steel
Steel C Si Mn P S Al V B Cr + Mo Nb + Ti
DP600 0.17 0.8 2.2 0.08 0.015 2.0 0.2 0.005 1.0 0.15
T a b l e 3
Mechanical Properties of the BH and DP Steels
Steel Tensile strength (MPa) Yield strength (MPa) Elongation (%)
BH220 400 280 32
DP600 600 420 20
Fig. 1. Specimenss for tensile tests in different rolling directions.
rolling direction of 0� , 45� , and 90°, respectively. The values of planar anisotropy of both
experimental steels are compared in Fig. 4. The values obtained from tensile tests were
incorporated into the Dynafrom software to realize the simulations.
Welded blanks were deep-drawn in the experimental deep-drawing tool using an
PYE160S hydraulic press with a uniform blank holder pressure distribution. At the
beginning of the deep-drawing process, the pressure was 4 MPa, in case of the BH220
steel, and 7 MPa, in case of the DP600 steel. The drawing speed was 20 mm/s for both
steels. To minimize the friction between the contact surfaces, an Weodolit N22-3N
lubricant was used. The deep-drawn parts had a rectangular geometry with dimensions of
120 80 40� � mm, and their geometry was optimized using the Dynaform software.
The planar anisotropy of experimental sheets caused the ear formation in deep-drawn
parts as can be seen in Fig. 5. The method of ear height measurement is illustrated in Fig. 6.
Formability of Tailor-Welded Blanks ...
ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2017, ¹ 4 79
Fig. 2 Fig. 3
Fig. 2. The flow curves of BH220 steel for different rolling directions.
Fig. 3. The flow curves of DP600 steel for different rolling directions.
Fig. 4. Comparison of planar anisotropy values of BH220 and DP600 steels in the polar image.
Fig. 5. Measured heights of the deep-drawn parts’ ears.
Fig. 4 Fig. 5
Fig. 6. Deep-drawn part with marked rolling direction.
The most significant ear formation was observed in case of TWBs made of sheets with
rolling directions of 0 and 45� in respect to the weld line position for both experimental
steel sheets.
The progress of A and B ear heights representing the hights of the ears in the corners
of rectangular deep-drawn part (see Fig. 5) made of TWB consisting of BH220 steel sheets
with rolling directions of 90 and 45� is depicted in Fig. 7. The comparison of these A and B
ear heights achieved from simulation and from experiment measured on the deep-drawn
part made of BH220 steel sheets with rolling directions of 45 and 90� is in Fig. 8. The
progress of ear hights measured on the deep-drawn part made of TWB consisting of DP600
steel sheets with rolling directions of 0 and 45� is documented in Fig. 9. The simulated and
experiment values of A and B ear heights on the deep-drawn part made of DP600 steel
sheets with rolling directions of 0 and 45� from are compared in Fig. 10. The significant
differences between points A and B were found in the parts consisting of sheets with rolling
directions of 45 and 90� or 45 and 0�, in case of both experimental steel sheets. The
differences between points A and B in deep-drawn parts consisting of sheets with rolling
directions of 0 or 90� were minimal. The simulated heights of all ears were smaller than the
experimental ones but the differences between the ears were similar (see Figs. 8 and 10).
80 ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2017, ¹ 4
Fig. 7 Fig. 8
Fig. 7. Ear heights on the deep-drawn part made of BH220 steel sheets with rolling directions of 45
and 90�.
Fig. 8. Comparison of simulated and experimental A and B ear heights on the deep-drawn part of
BH220 steel sheets with rolling directions of 45 and 90�.
Fig. 9 Fig. 10
Fig. 9. Ear heights on the deep-drawn part made of DP600 steel sheets with rolling directions of 0
and 45�.
Fig. 10. Comparison of of simulated and experimental A and B ear heights on the deep-drawn part
of DP600 steel sheets with rolling directions of 0 and 45�.
A. Schrek, P. Ðvec, and A. Brusilová
Conclusions. The planar anisotropy is shown to cause the significant asymmetry of
the plastic flow in TWBs and influence the final geometry of deep-drawn parts. Using the
TWBs consisting of sheets with rolling directions of 45� to the weld line is the most critical.
The heights of ears in the corners of deep-drawn parts are relatively constant in TWBs
consisting of sheets with rolling directions of 0 or 90�. In case the sheets used in TWBs
have the rolling direction of 45�, the additional asymmetry appears, and heights of
developed ears become non-uniform. The effect of planar anisotropy on the ear formation
is less sensible for the DP600 steel, in comparison to BH220 one. The smaller-scale ear
formation in the DP600 steel, as comapred to BH220 one, was confirmed by simulations
and experimental results. The application of accurate material models in this sudy made it
possible to obtain the comparable simulated and experimental results.
Acknowledgments. This work was supported by the Slovak Research and
Development Agency under the contract No. APVV-0281-12.
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Received 01. 09. 2017
ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2017, ¹ 4 81
Formability of Tailor-Welded Blanks ...
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/HRV (Za stvaranje Adobe PDF dokumenata najpogodnijih za visokokvalitetni ispis prije tiskanja koristite ove postavke. Stvoreni PDF dokumenti mogu se otvoriti Acrobat i Adobe Reader 5.0 i kasnijim verzijama.)
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/NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken die zijn geoptimaliseerd voor prepress-afdrukken van hoge kwaliteit. De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 5.0 en hoger.)
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/ENU (Use these settings to create Adobe PDF documents best suited for high-quality prepress printing. Created PDF documents can be opened with Acrobat and Adobe Reader 5.0 and later.)
/RUS <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>
>>
/Namespace [
(Adobe)
(Common)
(1.0)
]
/OtherNamespaces [
<<
/AsReaderSpreads false
/CropImagesToFrames true
/ErrorControl /WarnAndContinue
/FlattenerIgnoreSpreadOverrides false
/IncludeGuidesGrids false
/IncludeNonPrinting false
/IncludeSlug false
/Namespace [
(Adobe)
(InDesign)
(4.0)
]
/OmitPlacedBitmaps false
/OmitPlacedEPS false
/OmitPlacedPDF false
/SimulateOverprint /Legacy
>>
<<
/AddBleedMarks false
/AddColorBars false
/AddCropMarks false
/AddPageInfo false
/AddRegMarks false
/ConvertColors /ConvertToCMYK
/DestinationProfileName ()
/DestinationProfileSelector /DocumentCMYK
/Downsample16BitImages true
/FlattenerPreset <<
/PresetSelector /MediumResolution
>>
/FormElements false
/GenerateStructure false
/IncludeBookmarks false
/IncludeHyperlinks false
/IncludeInteractive false
/IncludeLayers false
/IncludeProfiles false
/MultimediaHandling /UseObjectSettings
/Namespace [
(Adobe)
(CreativeSuite)
(2.0)
]
/PDFXOutputIntentProfileSelector /DocumentCMYK
/PreserveEditing true
/UntaggedCMYKHandling /LeaveUntagged
/UntaggedRGBHandling /UseDocumentProfile
/UseDocumentBleed false
>>
]
>> setdistillerparams
<<
/HWResolution [2400 2400]
/PageSize [612.000 792.000]
>> setpagedevice
|