Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading

The problem of energy storing (cold work accumulation) in metals was intensively investigated both theoretically and experimentally during all last century but a general theoretical conception of the process was not created. This work is devoted to an experimental investigation of energy dissipation...

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Datum:2008
Hauptverfasser: Plekhov, O., Uvarov, S., Naimark, O.
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Sprache:English
Veröffentlicht: Інститут проблем міцності ім. Г.С. Писаренко НАН України 2008
Schriftenreihe:Проблемы прочности
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Online Zugang:http://dspace.nbuv.gov.ua/handle/123456789/48448
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Zitieren:Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading / O. Plekhov, S. Uvarov, O. Naimark // Проблемы прочности. — 2008. — № 1. — С. 101-104. — Бібліогр.: 5 назв. — англ.

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spelling irk-123456789-484482013-08-19T19:17:47Z Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading Plekhov, O. Uvarov, S. Naimark, O. Научно-технический раздел The problem of energy storing (cold work accumulation) in metals was intensively investigated both theoretically and experimentally during all last century but a general theoretical conception of the process was not created. This work is devoted to an experimental investigation of energy dissipation in metals under plastic deformation and to the development of a thermodynamic model to study the cold work accumulation under plastic deformation and failure. The proposed model is based on a statistical description of collective properties of mesoscopic defects and on dividing the plastic deformation into two parts (dissipative and structural). The structural plastic strain was considered as an independent thermodynamic variable that allowed us to determine the thermodynamic potential of the system. The derived constitutive relations were applied for numerical simulation of tensile and cyclic tests. The numerical results demonstrate a good agreement with experimental data. Экспериментально исследовано рассеяние энергии в металлах при пластическом де формировании и разработке термодинами­ческой модели для изучения накопления наклепа при пластическом деформировании и разрушении. Предлагаемая модель осно­вана на статистическом описании коллек­тивных свойств мезоскопических дефектов и на разделении пластической деформации на две части (диссипативную и общую). Общая пластическая деформация рассмат­ривалась как независимая термодинамическая переменная, что позволило опреде­лить термодинамический потенциал систе­мы. Полученные определяющие соотноше­ния применили для численного моделиро­вания результатов испытаний на растяжение и циклических испытаний. Численные ре­зультаты хорошо согласуются с эксперимен­тальными данными. 2008 Article Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading / O. Plekhov, S. Uvarov, O. Naimark // Проблемы прочности. — 2008. — № 1. — С. 101-104. — Бібліогр.: 5 назв. — англ. 0556-171X http://dspace.nbuv.gov.ua/handle/123456789/48448 539. 4 en Проблемы прочности Інститут проблем міцності ім. Г.С. Писаренко НАН України
institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
collection DSpace DC
language English
topic Научно-технический раздел
Научно-технический раздел
spellingShingle Научно-технический раздел
Научно-технический раздел
Plekhov, O.
Uvarov, S.
Naimark, O.
Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading
Проблемы прочности
description The problem of energy storing (cold work accumulation) in metals was intensively investigated both theoretically and experimentally during all last century but a general theoretical conception of the process was not created. This work is devoted to an experimental investigation of energy dissipation in metals under plastic deformation and to the development of a thermodynamic model to study the cold work accumulation under plastic deformation and failure. The proposed model is based on a statistical description of collective properties of mesoscopic defects and on dividing the plastic deformation into two parts (dissipative and structural). The structural plastic strain was considered as an independent thermodynamic variable that allowed us to determine the thermodynamic potential of the system. The derived constitutive relations were applied for numerical simulation of tensile and cyclic tests. The numerical results demonstrate a good agreement with experimental data.
format Article
author Plekhov, O.
Uvarov, S.
Naimark, O.
author_facet Plekhov, O.
Uvarov, S.
Naimark, O.
author_sort Plekhov, O.
title Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading
title_short Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading
title_full Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading
title_fullStr Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading
title_full_unstemmed Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading
title_sort theoretical and experimental investigation of the dissipated and stored energy ratio in iron under quasi-static and cyclic loading
publisher Інститут проблем міцності ім. Г.С. Писаренко НАН України
publishDate 2008
topic_facet Научно-технический раздел
url http://dspace.nbuv.gov.ua/handle/123456789/48448
citation_txt Theoretical and Experimental Investigation of the Dissipated and Stored Energy Ratio in Iron under Quasi-Static and Cyclic Loading / O. Plekhov, S. Uvarov, O. Naimark // Проблемы прочности. — 2008. — № 1. — С. 101-104. — Бібліогр.: 5 назв. — англ.
series Проблемы прочности
work_keys_str_mv AT plekhovo theoreticalandexperimentalinvestigationofthedissipatedandstoredenergyratioinironunderquasistaticandcyclicloading
AT uvarovs theoreticalandexperimentalinvestigationofthedissipatedandstoredenergyratioinironunderquasistaticandcyclicloading
AT naimarko theoreticalandexperimentalinvestigationofthedissipatedandstoredenergyratioinironunderquasistaticandcyclicloading
first_indexed 2025-07-04T08:57:39Z
last_indexed 2025-07-04T08:57:39Z
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fulltext UDC 539. 4 T h e o r e t ic a l a n d E x p e r im e n t a l I n v e s t ig a t io n o f th e D is s ip a te d a n d S to r e d E n e r g y R a t io in I r o n u n d e r Q u a s i-S t a t ic a n d C y c lic L o a d in g O . P lek h o v ,1a S . U v a ro v ,1b and O . N a im a rk 1c 1 Institute o f Continuous Media Mechanics, RAS-Laboratory o f Physical Foundations o f Strength, Russian Academy of Sciences, Perm, Russia a poa@icmm.ru, b usv@icmm.ru, c naimark@icmm.ru The problem o f energy storing (cold work accumulation) in metals was intensively investigated both theoretically and experimentally during all last century but a general theoretical conception o f the process was not created. This work is devoted to an experimental investigation o f energy dissipation in metals under plastic deformation and to the development o f a thermodynamic model to study the cold work accumulation under plastic deformation and failure. The proposed model is based on a statistical description o f collective properties o f mesoscopic defects and on dividing the plastic deformation into two parts (dissipative and structural). The structural plastic strain was considered as an independent thermodynamic variable that allowed us to determine the thermodynamic potential o f the system. The derived constitutive relations were applied fo r numerical simulation o f tensile and cyclic tests. The numerical results demonstrate a good agreement with experimental data. K e y w o rd s : cold work, energy dissipation, m esodefect evolution. In trod u ction . The kinetics o f the microstructure o f m etallic materials has been the subject o f m uch experim ental investigations. The available data indicate that the deform ation o f m etals, especially plastic flow, is characterized by h igh d islocation activity and specific m esodefect patterns. The evolution o f these structures, accom panied by failure and rotation o f m esovolum es o f the material, leads to generation o f h igh internal stresses and, as a consequence, to energy storage in a specim en. The problem o f the dependence o f the storage energy Wst on the plastic w ork Wp = ~ : ( £ — ) is w id ely covered in literature [1 -3 ] but their relation is still an open question. A generally accepted assumption, W < 0.2 Wp , w hich is often justified b y citing the early study o f Taylor et al. [4], is hardly applicable to m any m echanical processes [3]. The basic theoretical problem o f the m odels describing the energy balance under plastic deform ation is determination o f n ew structure-sensitive parameters. The plastic deform ation, conventionally considered to be such a parameter, cannot be interpreted as an independent therm odynam ic variable. Naim ark et al. [5] developed an original m ethod for describing the damage kinetics using a statistical description o f a m esodefect ensemble. Based on the statistical description o f the problem , it is possib le to determine characteristic responses o f solids w ith defects and to w ork out an appropriate constitutive m odel. We use this approach to define therm odynam ic internal variables and to obtain nonlinear kinetic equations that describe the energy balance in m etals under plastic deformation. The plastic deform ation is divided into tw o parts (“pure” plastic deform ation and “structural” or “potential” deform ation), and on ly one part (the structural deform ation) is interpreted as an independent thermo­ dynam ic variable. The obtained kinetic equations are used to describe the thermal behavior o f m etals (for exam ple, o f pure iron) subjected to tensile and cyclic tests. We present num erical sim ulation that incorporates our m odel and show s that theoretical predictions and experim ental results are in good quantitative agreement. T h erm od yn am ic M od el. A general therm odynam ic process obeys the m om entum balance equation and the first and second law s o f therm odynam ics. In the case o f sm all deform ations, these equations involve the fo llow in g therm odynam ic quantities: strain and © O. PLEK H O V , S. U V A R O V , O. N A IM A R K , 2008 ISSN 0556-171X. Проблемы прочности, 2008, № 1 101 mailto:poa@icmm.ru mailto:usv@icmm.ru mailto:naimark@icmm.ru O. Plekhov, S. Uvarov, and O. Naimark stress tensors £ and ~ , heat supply r, and specific H elm holtz free energy F . A ssum ing the fo llow ing kinem atic relation for the material under study £ = £ e + £ p + p + i ( T — T ' ) w here ~ e is the elastic strain tensor, ~ p is the plastic strain tensor (related to the defect m otion), ~ is the defect-induced strain tensor (structural part o f the plastic deform ation), i is the tensor o f the thermal expansion coefficient, and T ' is the reference temperature, w e can write the fo llow ing equation for the solid temperature evolution: c T = Q e + Q p + r + V T , ( 1) w here Q e = TF~t :~ e is heating due to the th erm oelastic e ffect, Q p = d : e p + (o — Fp-): J j+ T F ~t : ~ represents the inelastic contribution to the heating, c is the specific heat capacity, and Fx denotes the derivative o f F w ith respect to x. A nalysis o f the inelastic contribution to the heating g ives the fo llow ing relation for the stored energy rate: —TF~t + F p Wst = ~ ■ p ■ . (2 ) o : ( £ p + p ) To so lve Eq. (2), one should determine the structural plastic deform ation p. The structural parameters associated w ith typical m esoscop ic defects (microcracks, m icroshears) were introduced in [5] as the derivatives o f the d islocation density tensor. Those defects are described by sym m etric tensors o f the form s = sv v for microcracks and s = 1 2 s ( v l + l v ) for microshears. Here v is the unit vector normal to the base o f a m icrocrack or the microshear slip plane, l is the unit vector in the direction o f shear, and s is the m icrocrack volum e or the shear intensity for microshear. The average o f the “m icroscopic” tensor s g ives the m acroscopic tensor o f the m icrocrack or the microshear density p = n{S) , where n is the defect concentration. Statistical description o f the microcrack (m icroshear) ensem ble w as developed in terms o f the solution o f the Fokker-Plank equation in the phase space o f the possible states o f the m icroscopic variable s linking the size s and the v , l orientation m odes. The obtained solution allow ed the definition o f the part o f the free energy caused by defects F ~. The “equilibrium” correlation o f the defect density tensor and the applied stress is g iven by the form ula (for a one-dim ensional case) dFp ( o , p ) / dp = 0. The solution to the latter relationship depends on a new structural-scaling parameter (5. This parameter indicates the scale distribution o f the defect density tensor in a specific volum e and plays the role o f the second structural variable related to the m ultiscale nature o f damage accumulation. Finally, assum ing linear relations betw een therm odynam ic forces and fluxes, w e can obtain the fo llow ing constitutive equations: 5 = L6 F d . O n e-D im en sion a l T ensile L oad ing . The experim entally investigated material was annealed iron. During all tests, an infrared camera (CEDIP Jade III M W R) w as used to record the temperature field evolution on the specim en surface. The m ain technical 102 ISSN 0556-171X. npo6n.eMH npounocmu, 2008, N9 1 Theoretical and Experimental Investigation characteristics o f the camera are as follow s: spectral range 3 -5 ,«m, m axim um picture size 320X 240 p ixels, m axim um framing rate 500 Hz, N E T D < 25 m K at 300 K, and digital conversion 14 bits. To increase the surface em issiv ity properties, the specim en surface w as painted black (mat paint) after polishing. The experim entally obtained temperature fie ld w as num erically processed to determ ine the space-tim e evolution o f the heat sources and the stored energy value. The typical results are presented in Fig 1. Fig. 1. Space-time evolution o f the heat sources (in W/m3) in the longitudinal specimen section (a), stress-strain, mean temperature variation, and stored energy rate curves (b) obtained during the test. (The stress and temperature difference were normalized by the corresponding maximum values. Maximum stress is 27 MPa, maximum temperature difference is 4 °C.) To simulate the elastic-plastic transition accom panied b y the heat w ave propagation, the system o f equations (1) and (3) together w ith the m om entum balance equation was num erically solved. Figure 2 presents the experim entally and num erically determined space-tim e evolution o f the heat sources in iron under elastic-plastic transition. Fig. 2. Experimentally (a) and numerically (b) obtained space-time evolution of the heat sources in the longitudinal specimen section under elastic-plastic transition. C yclic L oad in g . The developed m odel allow s us to simulate temperature evolution under cyclic loading. The m ain feature o f cyclic loading is the creation o f m any different dislocation structures during the test. In terms o f the m odel, it m eans that both structure- sensitive parameters p (deform ation caused by defect initiation) and (5 (describing the arrangement o f d islocation ensem ble) vary and interact during the test. Figure 3 presents the temperature evolution in iron during the numerical test. We obtain three (experimentally observed) stages o f temperature evolution during the fatigue test: (I) initial temperature increase, (II) constant temperature region, (III) abrupt temperature increase before failure. ISSN 0556-171X. npodxeMbi npounocmu, 2008, N 1 103 O. Plekhov, S. Uvarov, and O. Naimark a 2 4 6 8 10 12 14 16 18 20 lime (c) Fig. 3. Temperature evolution under cyclic loading during a numerical test. C on clu sions. Experimental and theoretical investigations o f the energy storage and dissipation in m etals a llow us to propose a therm odynam ic m odel to describe the energy balance under plastic deformation o f metals. The key point o f the m odel is the presentation o f plastic deform ation in terms o f tw o variables: plastic strain tensor (related to the dissipation effect) ~ p and defect-induced strain tensor (related to the stored energy) ~. This m akes it possib le to consider the structure-related part o f plastic deform ation as a therm odynam ic variable and to formulate a corresponding nonequilibrium therm odynamic potential (free energy). The developed approach has been successfu lly applied to the sim ulation o f nonlinear thermal effects observed under quasi-static and cyclic loading o f iron. Acknowledgments. The authors thank the laboratory LAMEFIP ENSAM (personally Dr. T. Palen- Luc and Dr. N. Saintier) for the help in the experimental investigations. The work was partly supported by the grants o f RFBR (05-08-33652, 07-08-96001, 07-05-96019). 1. M. B. Bever, D. L. Hilt, and A. L. Titchener, Prog. Mater. Sci., 17, 1 (1973). 2. R. Kapoor and S. Nemat-Nasser, Mech. Mater., 27, 1 (1998). 3. P. Rosakis, A. J. Rosakis, G. Ravichandran, and J. Hodowany, J. Mech. Phys. Solids, 48, 581 (2000). 4. W. S. Farren and G. I. Taylor, Proc. Roy. Soc. London, A107, 422 (1925). 5. O. Naimark, M. Davydova, O. Plekhov, and S. Uvarov, Phys. Mesomech, 2, 43 (1999). Received 28. 06. 2007 104 ISSN 0556-171X. npo6neMbi nponuocmu, 2008, № 1