Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading

An approach has been developed that allows assessing inelastic phenomena in a material based on the parameter of the phase shift angle distribution between the stress and strain, which is measured in local zones on the surface of the investigated material. The distribution of the phase shift angle v...

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Дата:2009
Автори: Pisarenko, G.G., Voinalovich, A.V., Mailo, A.N.
Формат: Стаття
Мова:English
Опубліковано: Інститут проблем міцності ім. Г.С. Писаренко НАН України 2009
Назва видання:Проблемы прочности
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Цитувати:Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading / G.G. Pisarenko, A.V. Voinalovich, A.N. Mailo // Проблемы прочности. — 2009. — № 1. — С. 141-146. — Бібліогр.: 11назв. — англ.

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Digital Library of Periodicals of National Academy of Sciences of Ukraine
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spelling irk-123456789-484642013-08-20T06:26:47Z Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading Pisarenko, G.G. Voinalovich, A.V. Mailo, A.N. Научно-технический раздел An approach has been developed that allows assessing inelastic phenomena in a material based on the parameter of the phase shift angle distribution between the stress and strain, which is measured in local zones on the surface of the investigated material. The distribution of the phase shift angle variance in the service life range investigated allows tracing the kinetics of the discrete phenomena of inelasticity in the material studied. Разработан подход, позволяющий оценить явление неупругости в материале. Подход базируется на параметре угла фазового сдвига между напряжением и деформацией, измеряемого в локальных зонах на поверх­ности исследуемого материала. Распределение дисперсии угла фазового сдвига в рассматриваемом диапазоне долговечности позволяет описать кинетику развития дис­кретной неупругости в исследуемом мате­риале. 2009 Article Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading / G.G. Pisarenko, A.V. Voinalovich, A.N. Mailo // Проблемы прочности. — 2009. — № 1. — С. 141-146. — Бібліогр.: 11назв. — англ. 0556-171X http://dspace.nbuv.gov.ua/handle/123456789/48464 539.4 en Проблемы прочности Інститут проблем міцності ім. Г.С. Писаренко НАН України
institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
collection DSpace DC
language English
topic Научно-технический раздел
Научно-технический раздел
spellingShingle Научно-технический раздел
Научно-технический раздел
Pisarenko, G.G.
Voinalovich, A.V.
Mailo, A.N.
Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading
Проблемы прочности
description An approach has been developed that allows assessing inelastic phenomena in a material based on the parameter of the phase shift angle distribution between the stress and strain, which is measured in local zones on the surface of the investigated material. The distribution of the phase shift angle variance in the service life range investigated allows tracing the kinetics of the discrete phenomena of inelasticity in the material studied.
format Article
author Pisarenko, G.G.
Voinalovich, A.V.
Mailo, A.N.
author_facet Pisarenko, G.G.
Voinalovich, A.V.
Mailo, A.N.
author_sort Pisarenko, G.G.
title Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading
title_short Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading
title_full Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading
title_fullStr Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading
title_full_unstemmed Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading
title_sort evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading
publisher Інститут проблем міцності ім. Г.С. Писаренко НАН України
publishDate 2009
topic_facet Научно-технический раздел
url http://dspace.nbuv.gov.ua/handle/123456789/48464
citation_txt Evolution of discrete phenomena of inelasticity in aluminum alloy under cyclic loading / G.G. Pisarenko, A.V. Voinalovich, A.N. Mailo // Проблемы прочности. — 2009. — № 1. — С. 141-146. — Бібліогр.: 11назв. — англ.
series Проблемы прочности
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AT voinalovichav evolutionofdiscretephenomenaofinelasticityinaluminumalloyundercyclicloading
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first_indexed 2025-07-04T08:58:58Z
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fulltext UDC 539.4 Evolution of Discrete Phenomena of Inelasticity in Aluminum Alloy under Cyclic Loading G. G. P isarenko , A. V. V oinalovich, an d A. N. M ailo Pisarenko Institute of Problems of Strength, National Academy of Sciences of Ukraine, Kiev, Ukraine An approach has been developed that allows assessing inelastic phenomena in a material based on the parameter o f the phase shift angle distribution between the stress and strain, which is measured in local zones on the surface o f the investigated material. The distribution o f the phase shift angle variance in the service life range investigated allows tracing the kinetics o f the discrete phenomena o f inelasticity in the material studied. K e y w o r d s : inelasticity, high-cycle fatigue, damageability, hardening, softening. In tro d u c tio n . Investigations on the dynamics o f the discrete phenom ena of structure evolution in local volumes o f the m aterial under cyclic deformation are aimed at determining the relationship between these phenom ena and changes in the material m echanical properties, and describing the laws o f damageability within its lifetime range prior to the initiation o f the m ain crack. Contemporary works on physical metallurgy consider the process o f m aterial deformation and fracture as a dynam ically non-linear system, w hich is connected w ith the environm ent by means o f the information exchange [1]. In order to describe the changes in the m aterial structure in quantitative terms w ith a view to assess its system characteristics at various stages o f damage accumulation, mathematical approaches are used, which include m ultifractal param eterization o f the structure [2, 3]. Special attention is paid to the near-surface layer o f the m etal as the place o f fracture initiation, with the emphasis in m ost cases [4] on the difference in the rates o f self-organization o f m icro- and m esostructures (self-sim ilarity and hierarchical nature o f the processes) in the near-surface layers and internal volumes. It is shown in [5, 6] that the process o f plastic deformation taking place at a microlevel under cyclic loading is characterized by regular stage-like nature. The results o f the investigations o f inelasticity variation within the high-cycle fatigue region [7-9] show that traditional concepts o f the scattered damage progressing in stages in metals and alloys at a m acrolevel can be extended by taking into account the scale level o f the analysis o f inelastic processes o f m aterial deformation w hich reveal stochastic peculiarities at the m icrostructural level. This approach is of current importance considering the fact that the characteristics o f inelastic processes in the material that were obtained on the basis o f the integral assessment do not reflect the discrete character o f the m aterial damageability under cyclic deformation [10]. The aim o f this work is to investigate the kinetics o f the discrete phenomena o f inelasticity in the aluminum alloy under cyclic deformation in the high-cycle fatigue region. © G. G. PISARENKO, A. V. VOINALOVICH, A. N. MAILO, 2009 ISSN 0556-171X. Проблемы прочности, 2009, № 1 141 G. G. Pisarenko, A. V. Voinalovich, and A. N. Mailo E x p erim en ta l M ethods. Changes in inelasticity were investigated during fatigue tests o f cylindrical specimens w ith 7.5 mm diameter under axial tension- compression on a m agnetostrictive setup w ith the loading frequency o f 20 kHzо and a symmetrical cycle. Cyclic loading o f up to 5 • 10 cycles was applied at that enabling to assess the kinetics o f discrete m anifestations o f inelasticity in the studied alloy before the initiation o f the m ain crack. This paper presents the results o f investigations o f the kinetics o f inelasticity in the aluminum alloy with due account o f the frequency characteristics o f the phase shift distribution between the stress and strain which is m easured in local volumes o f the m aterial (for grain clusters) on the working surface o f the specimen using the method described in [9]. The kinetics o f the m aterial inelasticity was evaluated taking into account the changes in the value o f the generalized energy dissipation param eter at a steady stress state initiated in the zone o f contact interaction between the gauge and the specimen surface. The changes in the generalized param eter were attributed to the evolution o f the material m icrostructure in the specimen surface zone studied. Upon term ination o f certain stages o f the fatigue tests, statistically representative samples o f the values o f the energy dissipation param eter corresponding to a certain specimen loading time were obtained for each stage individually. Kinetic dependencies o f the measured param eter were analyzed taking into account relative variance o f the param eter values reflecting the discrete character o f the inelasticity changes in the process o f cyclic loading. E x p erim en ta l R esults. The kinetics o f the m aterial inelasticity was investigated on the specimens made o f aluminum alloy. For each o f the three cyclic stress levels applied, the kinetic damage accumulation curves were plotted in the coordinate system, where the X-axis shows the num ber o f the load cycles and the F-axis shows the relative variance o f the generalized inelasticity parameter (Fig. 1). The non-monotonous character o f the curves w ith irregular alternation o f the maxim a and m inim a demonstrates the stochastic regularity representative o f a stationary random process o f structural evolution o f a non-uniform dissipative system w hich is the material under study. These regularities include: (i) a decrease in the frequency o f the maxim a and m inim a occurrence on the kinetic damage accumulation curves plotted for low amplitudes o f cyclic stresses; (ii) an increase in the amplitude values o f the generalized inelasticity param eter as the m aterial exhausts its plasticity at the stages o f specimen nonlocalized damage. As seen from the curves in Fig. 1, the energy dissipation decreases during the initial period o f loading which is evidenced by the material hardening [5] resulting from the ordering o f microstructure, redistribution o f local overstressed zones throughout the specimen volume, and hom ogenization o f the material [6]. During local assessment, this process is characterized by a decrease in the norm alized value o f the variance, as compared to that for the m aterial in the initial state, and corresponds to the cyclic hardening o f the alloy on the initial part o f the generalized fatigue curve during the integral assessment o f the material inelasticity characteristic [11]. A t the initial stage o f loading, the presented curves show lowering o f the kinetic characteristic to some m inim um value that m ay be connected w ith the 142 ISSN 0556-171X. Проблемы прочности, 2009, N 1 Evolution o f Discrete Phenomena o f Inelasticity material hardening (the aluminum alloy studied belongs to the cyclically hardening materials). On the curves given in Fig. 1, the point corresponding to such an extremum is designated by digit 1. W ith an increase in the cyclic stress amplitude in the course o f fatigue tests, a more intensive accumulation o f damages takes place in the alloy structure w ithin one load cycle, which is evidenced by the displacement o f the first extremum point towards the sm aller num ber o f the operating cycles. N, cycles c Fig. 1. Kinetic diagrams of the generalized parameter of local inelasticity for different cyclic stress amplitudes [(a) o a = 83.4 MPa; (b) o a = 73 MPa; (c) oa = 65.3 MPa]. The authors o f [10] present their interpretation o f the discrete events of structural evolution o f a fatigued polycrystalline m aterial sim ilar to those considered in this paper, and revealed by the kinetic characteristics o f m icro­ hardness o f alloy D16T subjected to cyclic deformation at a stress o f 159 MPa. The experimental results summarized there account for the complexity o f the revealed dependence o f the series o f macrohardness peaks on the num ber of operating cycles characterizing this complexity by different level o f stability against the influence o f cyclic deformation regimes shown by certain alloy components (Al, Cu, Mg). The kinetic characteristics presented in Fig. 1 are their analogues expressed by changes in the dissipative properties. According to the conclusions concerning the behavior o f a dissipative system in fatigue as presented in [11], the m aterial hardening process is governed by certain laws. First o f all, this process is characterized by the discreteness o f the m aterial hardening events w ith subsequent softening that occur periodically and ISSN 0556-171X. npoôëeMbi npounocmu, 2009, N 1 143 G. G. Pisarenko, A. V. Voinalovich, and A. N. Mailo whose behavior is close to that described in [10]. According to the aforementioned, the first event o f significant manifestation o f the changes in the properties o f the fatigued polycrystalline m aterial (bifurcation o f dissipative structure) occurs when the m aterial reaches the state o f ultimate plasticity [7] and is a random quantity. Its position on the lifetime scale corresponds to the periodicity o f the series o f the m aterial hardening-softening events succeeding each other to fracture. Their position corresponds to the material capacity to resist fatigue in accordance w ith the law described using the series o f Ivanova [11]: N i N = A 1/ n i+1 where A is a dimensionless universal constant o f fracture, N t is the num ber of cycles corresponding to the ith extremum, and n = 1, 2, 4, 8, ... . According to [11], the constant A characterizes the energy state o f the m aterial local volume by analogy with the process o f melting. This constant is believed to be practically independent o f the modifications in the metal chemical composition at room tem perature and, therefore, its value was taken to be A ^ 0.22 for aluminum alloys. On the diagrams in Fig. 1, the calculated series is shown on a conventional horizontal line by solid symbols and is compared to the experimental values of the m inim a on the curves. The results o f comparison are listed in Table 1. T a b l e 1 Comparison of the Recurrent Series Value with the Experimental Values of the First Extremum on the Kinetic Curves of Damageability a a , MPa 83.4 73.0 65.3 N 1calc , cycles 2.01-106 4.50-106 3.81-106 N lexp , cycles 1.51 • 106 4.00 • 106 5.60-106 0 ,% 26.0 7.1 31.9 In Table 1: a a is the amplitude o f cyclic stresses, N 1caic is the num ber of 1expcycles corresponding to the first calculated m em ber o f the recurrent series, N is the num ber o f cycles corresponding to the first extremum on the curve, and 6 is the conformity error between the first extremum on the curve and the calculated num ber o f cycles. The task o f the calculation was to find the first value o f the num ber of operating cycles which corresponds to the first point o f bifurcation. To do so, the num ber o f cycles corresponding to the first m inim um on the curve was taken as such in the first approximation. Next, the whole series was calculated for this value. By comparing the obtained estimated life values o f the series and the experimental ones, a standard error was determined which was used to specify the accuracy o f the estimated life value. The calculation continued until the minimal generalized error 6 between the estimated and experimental values was reached. Comparison o f the num ber o f cycles corresponding to the hardening extrema on 144 ISSN 0556-171X. npoôëeMbi npounocmu, 2009, N 1 Evolution o f Discrete Phenomena o f Inelasticity the kinetic diagram (Fig. 1) in the service life range to m acrocrack initiation and the members o f the recurrent series calculated from the above formula is shown in Fig. 2. The graphs show a good agreement between the experimental data and the calculated results. Therefore, the appearance o f the extrema on the kinetic curves, which are similar to those shown in Fig. 1, may adequately reflect the kinetics o f structural changes in the material o f an elastic-plastic body under conditions o f non-localized fatigue damage. N i , cycles N i > cycles N j , cycles N i , cycles a b N t, cycles N i, cycles c Fig. 2. Correspondence of the experimental values of the extrema to the members of the calculated recurrent series [(a) a a = 83.4 MPa; (b) a a = 73 MPa; (c) a a = 65.3 MPa]. The developed m ethodology allows assessing the kinetics o f changes in the material properties under conditions o f cyclic deformation by the parameters o f distribution o f the generalized param eter o f inelasticity m easured locally on the surface o f the material under study. C o n c l u s i o n s 1. Local nonuniformity o f the material inelastic properties is a structure- dependent characteristic o f damageability o f a structural material in fatigue. 2. A satisfactory agreement between the estimated values in the series o f bifurcation points under cyclic loading and the hardening extrema on the curves 6 8 o f inelasticity distribution in the service life range from 10 to 10 cycles has been obtained for an aluminum alloy. ISSN 0556-171X. npoôneMu npouuocmu, 2009, № 1 145 G. G. Pisarenko, A. V. Voinalovich, and A. N. Mailo 1. A. G. Kolmakov, “U sing the system approach principles in studying metal structure, peculiarities o f plastic deformation and fracture,” M e ta lly , No. 4, 98-107 (2004). 2. P. V. Kuznetsov, V. E. Panin, K. V. Levin, et al., “Fractal dimensionality and the effects o f the mesostructure correlation o f the surface o f plastically deformed polycrystals o f silicon iron and austenitic corrosion-resistant steel,” M e ta llo v e d . T erm . O b ra b . M e t . , No. 3, 4 -10 (2001). 3. R. I. Zainetdinov, “W avelet analysis o f a sequence o f events,” in: A. A. Oksogoeva (Ed.), A p p lie d S y n e rg y , F ra c ta ls , a n d C o m p u te r S im u la tio n o f S tr u c tu re s [in Russian], TSU, Tomsk (2002), pp. 238-253. 4. V. E. Panin, V. A. Klimenov, N. L. Abramovskaya, and A. A. Son, “The initiation and development o f the defects flow on the surface o f a deformed solid body,” F iz. M e s o m e c h ., 3, No. 1, 83-92 (2000). 5. V. T. Troshchenko, D e fo r m a tio n a n d F r a c tu r e o f M e ta ls u n d e r H ig h -C y c le L o a d in g [in Russian], Naukova Dumka, K iev (1981). 6. T. Yu. Yakovleva, L o c a l P la s t ic D e fo rm a tio n a n d F a tig u e o f M e ta ls [in Russian], Naukova Dumka, Kiev (2003). 7. V. S. Ivanova, “Synergy o f fracture and m echanical properties,” in: S y n e rg y a n d F a tig u e F r a c tu r e o f M e ta ls [in Russian], Nauka, M oscow (1989), pp. 6­ 29. 8. S. R. Ignatovich, I. M. Zakiev, D. I. Borisov, and V. I. Zakiev, “Material surface layer damage estimation for cyclic loading conditions using the nanoindenting and nanoscratching techniques,” S tre n g th M a te r ., 38, No. 4, 428-434 (2002). 9. G. G. Pisarenko, A. V. Voinalovich, Yu. M. Golovanev, and I. M. Vasinyuk, “Damageability and structural inhomogeneity o f VT14 titanium alloy under cyclic loading,” S tre n g th M a te r ., 35, No. 6, 594-600 (2003). 10. A. I. Radchenko, M. V. Karuskevich, A. Kabesas, and V. M. Panteleev, “Discrete phenom ena in metals and alloys in fatigue,” in: Proc. Int. Conf. on A d v a n c e d M a n u fa c tu r in g a n d W e ld in g E n g in e e r in g (Kiev, M ay 25-28), K iev Polytechnical Institute, Kiev (1998), Vol. 3, pp. 8-11. 11. V. S. Ivanova and V. F. Terent’ev, N a tu r e o f th e F a tig u e o f M e ta ls [in Russian], Metallurgiya, M oscow (1975). Received 11. 06. 2008 146 ISSN 0556-171X. npo6neMbi npouHocmu, 2009, № 1