Performance improvement of silicon solar cells by nanoporous silicon coating
In the present paper the method is shown to improve the photovoltaic parameters of screenprinted silicon solar cells by nanoporous silicon film formation on the frontal surface of the cell using the electrochemical etching. The possible mechanisms responsible for observed improvement of silicon sola...
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Zitieren: | Performance improvement of silicon solar cells by nanoporous silicon coating / T.D. Dzhafarov, S.S. Aslanov, S.H. Ragimov, M.S. Sadigov, A.F. Nabiyeva, S. Aydin Yuksel // Технология и конструирование в электронной аппаратуре. — 2012. — № 2. — С. 42-46. — Бібліогр.: 26 назв. — рос. |
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irk-123456789-516692013-12-07T03:07:42Z Performance improvement of silicon solar cells by nanoporous silicon coating Dzhafarov, T.D. Aslanov, S.S. Ragimov, S.H. Sadigov, M.S. Nabiyeva, A.F. Aydin Yuksel, S. Материалы электроники In the present paper the method is shown to improve the photovoltaic parameters of screenprinted silicon solar cells by nanoporous silicon film formation on the frontal surface of the cell using the electrochemical etching. The possible mechanisms responsible for observed improvement of silicon solar cell performance are discussed. Исследовано улучшение фотоэлектрических параметров кремниевых солнечных элементов, полученных методом трафаретной печати, за счет образования слоя пористого кремния на фронтальной поверхности элемента. Рассмотрены возможные механизмы, ответственные за улучшение производительности кремниевой солнечной ячейки. Досліджено поліпшення фотоелектричних параметрів кремнієвих сонячних елементів, отриманих методом трафаретного друку, за рахунок утворення шару пористого кремнію на фронтальній поверхні елемента. Розглянуто можливі механізми, відповідальні за поліпшення продуктивності кремнієвого сонячного елемента. 2012 Article Performance improvement of silicon solar cells by nanoporous silicon coating / T.D. Dzhafarov, S.S. Aslanov, S.H. Ragimov, M.S. Sadigov, A.F. Nabiyeva, S. Aydin Yuksel // Технология и конструирование в электронной аппаратуре. — 2012. — № 2. — С. 42-46. — Бібліогр.: 26 назв. — рос. 2225-5818 http://dspace.nbuv.gov.ua/handle/123456789/51669 621.315 en Технология и конструирование в электронной аппаратуре Інститут фізики напівпровідників імені В.Є. Лашкарьова НАН України |
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Материалы электроники Материалы электроники Dzhafarov, T.D. Aslanov, S.S. Ragimov, S.H. Sadigov, M.S. Nabiyeva, A.F. Aydin Yuksel, S. Performance improvement of silicon solar cells by nanoporous silicon coating Технология и конструирование в электронной аппаратуре |
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In the present paper the method is shown to improve the photovoltaic parameters of screenprinted silicon solar cells by nanoporous silicon film formation on the frontal surface of the cell using the electrochemical etching. The possible mechanisms responsible for observed improvement of silicon solar cell performance are discussed. |
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Dzhafarov, T.D. Aslanov, S.S. Ragimov, S.H. Sadigov, M.S. Nabiyeva, A.F. Aydin Yuksel, S. |
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Dzhafarov, T.D. Aslanov, S.S. Ragimov, S.H. Sadigov, M.S. Nabiyeva, A.F. Aydin Yuksel, S. |
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Dzhafarov, T.D. |
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Performance improvement of silicon solar cells by nanoporous silicon coating |
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Performance improvement of silicon solar cells by nanoporous silicon coating |
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Performance improvement of silicon solar cells by nanoporous silicon coating |
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Performance improvement of silicon solar cells by nanoporous silicon coating |
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Performance improvement of silicon solar cells by nanoporous silicon coating |
title_sort |
performance improvement of silicon solar cells by nanoporous silicon coating |
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Інститут фізики напівпровідників імені В.Є. Лашкарьова НАН України |
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2012 |
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Материалы электроники |
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citation_txt |
Performance improvement of silicon solar cells by nanoporous silicon coating / T.D. Dzhafarov, S.S. Aslanov, S.H. Ragimov, M.S. Sadigov, A.F. Nabiyeva, S. Aydin Yuksel // Технология и конструирование в электронной аппаратуре. — 2012. — № 2. — С. 42-46. — Бібліогр.: 26 назв. — рос. |
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Технология и конструирование в электронной аппаратуре |
work_keys_str_mv |
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2025-07-04T13:47:14Z |
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Tekhnologiya i Konstruirovanie v Elektronnoi Apparature, 2012, ¹ 242
MATERIALS OF ELECTRONICS
UDC 621.315
Dr.Sc. T. D. DZHAFAROV, Ph.D. S. S. ASLANOV, Ph.D. S. H. RAGIMOV,
M. S. SADIGOV, A. F. NABIYEVA, Ph.D. S. AYDIN YUKSEL1
Azerbaijan, Baku, Institute of Physics of ANAS; Turkey, 1University of Kocaeli
E-mail: caferov@physics.ab.az
PERFORMANCE IMPROVEMENT OF SILICON
SOLAR CELLS BY NANOPOROUS SILICON COATING
The surface modification can be used to reduce
the surface reflectance and thereby improve the
conversion efficiency of silicon solar cells. The
technique widely used for this purpose in industrial
applications is anisotropic chemical texturization,
using an alkaline solution, NaOH solution, etc
[1]. However, the reflectance of the textured
structures is usually over 10% in the range of
wavelength from 300 to 1200 nm. Moreover, the
pyramid texturing has a few disadvantages.
Firstly, the results are not always reproducible,
secondly, it is difficult to apply the standard indus-
trial process due to its high cost. In recent years,
tetramethylammonium hydroxide solution has been
used for random pyramid texturization [2].
In order to achieve a lower reflectance, antire-
flection coating (ARC) is widely used for silicon
solar cell technology. ARC presents thin film of
transparent material with refractive index (n)
between those of air (n=1) and Si (n=3,84). ARCs
are generally fabricated by plasma-enhanced che-
mical vapor deposition, which increases in the cost
of solar cells [3].
The solar radiation spectrum expands from
ultraviolet and visible to infrared wavelengths.
A single-layer antireflection coating allows a reduc-
tion in reflectance only in a narrow wavelength
region of the solar spectrum. Moreover, the effective
reflectance of such coatings still represents about
11% of the incident photon flux [4]. Single-layer
LARCs include SiNx, Ta2O3, ZnS, Al2O3, etc.
A wider spectral range (450—700 nm) and lower
effective reflectance may be obtained by increasing
the number of layers, i. e. a double-layers anti-
reflection coating [5]. The most efficient systems
are currently the ZnS/MgF2, SiO2/TiO2 double-
layer coatings. However, these layers are deposited
in vacuum by PECVD method which is a major
drawback for low-cost industrial applications.
In the present paper the method is shown to improve the photovoltaic parameters of screen-
printed silicon solar cells by nanoporous silicon film formation on the frontal surface of the cell
using the electrochemical etching. The possible mechanisms responsible for observed improvement
of silicon solar cell performance are discussed.
Keywords: silicon, solar cell, efficiency, nanoporous silicon.
A promising technique is the formation of porous
silicon (PS) on the frontal surface of silicon solar
cell [6]. The crystalline structure of PS presents a
network of silicon in nano(micro)-sized regions
surrounded by void space with a very high surface-
to-volume ratio (up to 103 m2/cm3). In the spongi-
form porous silicon structure quantum effects play
the fundamental role (quantum sponge) [7]. The
pore surfaces are covered with silicon hydrides
and silicon oxides and therefore are chemically
very active. These features of PS (a quantum
system, a sponge structure and extremely large
pore surfaces) ensure many possible applications,
such as light emitting diode, antireflection coating
for solar cells, hydrogen fuel cell, gas sensor and
other applications [8].
A very important advantage of using PS for
solar cells is that the surface roughness can reduce
the reflectance to very low values. Moreover,
adjusting the band gap of nanoporous silicon
during fabrication process is also possible [9].
These peculiarities of PS together with economy of
fabrication process make this material very
attractive for the industry of solar cells fabrication
industry.
The effective refractive index of PS (n=2—3) is
lower than that of bulk silicon (n=3,84) and it can
be altered by changing the porosity and therefore
be used as ARC for silicon solar cells [10].
The potential advantages of nanoporous silicon
layer for silicon solar cells consist in reducing of
surface reflectance, broadening of band gap and
absorption spectrum, surface passivation and
removal of the dead diffusion region, possibility
to convert ultraviolet energy of solar radiation
into visible light, which is absorbed more efficiently
in silicon [11—13].
The purpose of this paper is to improve the
photovoltaic parameters of the screen-printed silicon
solar cells by a nanoporous silicon layer formation
Tekhnologiya i Konstruirovanie v Elektronnoi Apparature, 2012, ¹ 2 43
MATERIALS OF ELECTRONICS
on the frontal surface of the cell. For that, the
structural properties, luminescence and integrated
reflection spectra of PS layer have been investi-
gated. The photovoltaic characteristics and the
photosensitivity spectra of (n+—p)Si solar cells
with and without PS layer on the frontal surface
of the cell have been measured and compared.
Formation of experimental samples
Monocrystalline p-type silicon wafers with
orientation of (100), resistivity of about 3 Ω⋅cm
and thickness of 250—380 µm were used for
fabrication of solar cells by screen-printed pro-
cess [14]. The wafers were cleaned in NaOH:H2O
(1:4 in volume) at 80°C for 10 min, in HCl at
room temperature for 10 min and then etched in
HF:H2O (1:1 in volume) for 1 min. Then the
samples were washed with deionized water.
Cleaned surface of wafer was coated with phospho-
rus spin-on dopant (KFK-50-10T type) at room
temperature by 2000 rpm for 10 s. Then the coated
samples were baked at 600°C for 2 min for
destruction of the coating.
The n+—p junction was formed by phosphorus
diffusion from spin-on dopant into p-type silicon
substrate at 950°C for 25 min in a tube furnace. The
phosphosilicate glass layer was removed from the
silicon surface with hydrofluoric acid solution
(HF:H2O, 1:9). As a result of phosphorus diffusion,
n+ emitter layer with 0,5—1,0 µm thickness and
15—20 Ω/ sheet resistance was formed. The
electrical contacts were made by screen-printed
process with a Du Ponte photovoltaic silver paste
for front contact and silver with 3% aluminum
paste for the back contact. Samples with silver
contacts were baked at 200°C for 10 min and then
metallization was done at 800°C for 10 min in the
conventional annealing furnace. The structure of
the PS/(n+—p)Si is given on fig. 1. Antireflection
coating, texturization and surface passivation were
not carried out in this work.
Choice of optimal thickness of porous silicon
layer as ARC on surface of n+—p silicon solar
cell and the refractive index which strongly
depends on porosity [15] was defined from
conditions presented below.
The optimization of parameters of ARC (the
refractive index and thickness) was based on the
stratified medium theory and the Bruggeman effec-
tive medium approximation [16].
The zero-reflection for normal incidence of light
on ARC/Si system is given in [17]
ARC 0 Sn n n= (1)
where nARC, nSi and n0 are the refractive indexes
of antireflection coating, silicon and the ambient
medium respectively.
The optimal single layer thickness (dARC) for
minimum reflection for wavelength λ is defined
by equation [18]
ARC
ARC
.
4
d
n
λ= (2)
If conditions (1) and (2) for air/ARC/Si
system are to be satisfied (n0=1 for air and nSi=3,84
for Si), then the optimal values of refractive index
and thickness (a quarter of wavelength) of
porous silicon layer serving as ARC must be (for
λ=650 nm)nARC=1,96 and dARC=83 nm respec-
tively. For glass/PS/Si system with encapsulating
glass refractive index of ng=1,55, optimal values
for nARC and dARC of PS are 2,45 and 65 nm
respectively.
Taking into account the refractive index,
depending on porosity of porous silicon given in
[15], one may conclude that the porous silicon
layer of 80—90 nm thickness and about of 55%
porosity (n=2) can act as ARC having minimum
reflectance, which will improve the photovoltaic
parameters of PS/(n+—p)Si solar cells.
Formation of porous silicon layer on n+-surface
of device was performed on the final step of the
solar cell fabrication sequence. Fabrication of PS
layer on n+—p junction was carried out at
constant current under illumination, using the teflon
electrochemical cell, which design presupposes that
there is an ohmic contact to the back surface of
silicon cell. The n+—p junction was placed in an
electrolyte solution HF:ethanol:water (1:1:1 in
volume). A platinum wire electrode was used as a
cathode at a distance of 3 cm from n+Si surface
which acted as the anode. For obtaining PS layers
with different thicknesses, a set of runs was
performed by using a constant current density for
different anodization time. The growth rate of
porous silicon on Si substrate, measured for current
density of 60 mA/cm2, was about 8 nm/s, which
is similar to the data presented in [19]. Therefore,
the time of electrochemical etching under a constant
current of 40, 50 or 60 mA/cm2 was 8—15 s. As a
result, blue colored PS layer between the grid
fingers on the surface of n+-emitter silicon solar
cell have been obtained (fig. 1).
Moreover, the porous silicon layers were formed
also on silicon wafers. The electrical contact on
back surface of n-type silicon wafers with resisti-
vity of ρ=8⋅10–3 Ω⋅cm was made by screen-printed
process with Ag/Al paste. Electrochemical etching
Ag front contact
PS
n+-Si
p-Si
Ag/Al
black contact
Fig. 1. The structure of the PS/(n+—p) Si solar cell
Tekhnologiya i Konstruirovanie v Elektronnoi Apparature, 2012, ¹ 244
MATERIALS OF ELECTRONICS
of silicon wafers was carried out under the same
conditions as those for n+—p junction, but only
the silicon wafers were etched longer than the
ready solar cells. The anodization time ranged from
10 seconds to 30 minute. For some measurements,
the PS layers were then detached from Si substrate
by electro polishing process [20]. Free-standing
PS layers were characterized by porosity, thickness,
resistivity, luminescence and reflectance measure-
ments. Resistivity measuring, carried out by Van
der Pauw technique on the free-standing porous
silicon layer of 60% porosity, gave 3⋅104 Ω⋅cm.
Experimental technique
The average porosity (P) and thickness (d) of
porous layer was obtained by gravimetric technique
[20, 21]. The fabricated solar cells (without and
with porous silicon layers) were characterized by
current-voltage measurements under simulated so-
lar illumination (AM 1,5 G), using Solar Analyzer
(“Prova 200”), and in the dark. The spectral
distribution of photosensitivity (the short-circuit
current) of cells was analyzed in the wavelength
range 300—1100 nm at 300 K.
The surface morphology and structural properties
of prepared samples were obtained by using scanning
electron microscopy (JSM-5410LV). The photolumi-
nescence spectrum was performed using SDL
spectrometer. A beam of 337,1 nm from nitrogen
laser was used for excitation. An examination of
photoluminescence peak intensity (at 580 nm) dis-
tribution along PS layer thickness was performed
by successive removal of thin films from PS (using
KOH solution) and measuring photoluminescence
intensity. The integrated reflectance of porous Si
was measured at room temperature by UV-Vis
spectrometer “Specord-250” in the wavelength
range 300—1000 nm. The spectral response of solar
cells was analyzed in the wavelength range 300—
1100 nm at 300 K.
Discussion of the experiment results
The gravimetric measuring of the average
porosity for PF layers fabricated at current density
of 40—60 mA/cm2 showed that it varies from 50
to 70%. Cross cut representation of nanoporous
silicon layer showed that the pores have a conical
form.
Fig. 2 shows the photoluminescence spectrum
of PS layer (60% porosity) on Si substrate. One
can see that the spectrum illustrates the peak at
λ=580 nm (the orange region of solar spectrum).
Measurements of distribution of photoluminescence
intensity along the thickness of PS layer (of
thickness 10 µm) showed that the intensity appro-
ximately linearly decreases from the surface into
film thickness. These similar results were also ob-
tained on investigations of samples with PS layers
of different thickness. Observation of photolumi-
nescence in PS at visible region of the spectrum can
be interpreted by quantum confinement effect causing
the confinement of the charge carriers in nano-
crystalline silicon wall separating the pore [22].
The integrated reflectance spectra of the polished
silicon surface before and after porous silicon layer
(of 60% porosity) formation are plotted in fig. 3.
The figure shows that the significant lowering of
reflectance is observed in the PS layer (about 4%
in the range of 400—1000 nm wavelength) as
compared to polished silicon (about 38—45%).
These data show that PS on n+—p silicon solar
cell can be used as effective antireflection coating.
The current-voltage characteristic of PS/n+Si
structure (without n+—p junction) displays the
ohmic behavior. The current-voltage characteristics
of n+—p silicon solar cells without and with porous
silicon layer (n+—pSi and PS/(n+—p)Si struc-
tures respectively), measured under AM 1,5 illumi-
nation, are presented in fig. 4. As a result of the
PS coating, the increase of the short-circuit current
density (Jsc) from 23,1 to 34,2 mA/cm2, the open-
circuit voltage (Voc) increase from 500 to 520 mV
and the conversion efficiency increase from 12,1 to
14,5%. Thus, the experimental results of the
photovoltaic parameters for thirty solar cells before
and after formation of PS layer on n+-emitter
surface showed that the mean increment of
photocurrent density is about 48%. At the same
1,2
1,0
0,8
0,6
0,4
0,2
0
In
te
ns
it
y,
r
.
u.
500 550 600 650 700
Wavelength, nm
Fig. 2. The photoluminescence spectra for porous
silicon layer
60
40
20
0
R
ef
le
ct
io
n,
%
300 500 700 900
Wavelength, nm
2
1
Fig. 3. The reflection spectra of porous silicon (1)
and silicon substrate (2)
Tekhnologiya i Konstruirovanie v Elektronnoi Apparature, 2012, ¹ 2 45
MATERIALS OF ELECTRONICS
time, the open-circuit voltage increase is about
4%. The fill factor remains approximately the same
for cells with porous layer (ff=0,75) as compared
to the solar cells without porous layer (ff=0,74).
The mean efficiency of photovoltaic conversion for
solar cells with PS layer increased from 12 to 14,5%,
which equals a relative increment of about 20%.
Analysis of the current-voltage characteristics
of solar cells without and with PS layer showed
that the series resistance of the cell changes weakly
(from 3,09 to 2,94 Ω) and the parallel resistance
increases (from 274 to 315 Ω) in the cells with
90 nm PS layer. The small decrease of the series
resistance of PS/(n+—p)Si cell can be caused by
decreasing of Ag/Si contact resistivity during the
short-term etching for PS layer formation [23]. The
increase in the parallel resistance of cell, which
defines the resistance of junction, can be attributed
to gethering of non-controlled impurities by both
PS due to the gradient diffusion and electro-
diffusion of impurities in PS/(n+—p)Si cell under
electrical field, applied during PS fabrication in
electrochemical setting [23].
Fig. 5 shows the value of photosensitivity for
PS/(n+—p)Si cell is larger (by about 25%) and
the spectral photosensitivity region is considerably
wider than that for (n+—p)Si cell.
Thus, the presence of porous silicon layer on
surface of n+-emitter allows to improve significantly
the photovoltaic characteristics of a PS/(n+—p)Si
solar cell.
The porous silicon layer performs two functions.
On the one hand, it works as an antireflection
coating, increasing the incident photon flow on
p+—n junction, and on the other hand, it creates
a wide-band gap optical window (about of 1,8—
2,0 eV for PS of 60% porosity [21, 25]), broadening
the spectral region of photosensitivity of the cell
to ultraviolet part of solar spectrum.
Change of porosity along with the thickness
of PS layer can also stimulate the improvement
of the photovoltaic parameters of solar cells.
Experimentally observed decrease of intensity of
the photoluminescence peak at 580 nm along
thickness of PS layer, containing pores of conical
form, can be circumstantial evidence for decrease
of porosity with thickness. Taking into account
the fact that the band gap energy of nanoporous
silicon increases with increment of porosity due
to quantum confinement of carrier charges [21,
22, 25, 26], one can suppose that the porous
silicon layer on (n+—p)Si cell is semiconductor
with variable band gap width (changing from
about 1,8—2,0 eV on front PS surface to 1,1 eV
on PS/n+Si interface). As a result, the internal
electrical field of the porous layer can also increase
the photocurrent, generated in solar cell.
It is well known that the photovoltaic para-
meters of solar cell depend on the series resistance,
resulting in performance degradation. Our estima-
tions showed that contribution of additional resis-
tance of the PS layer (thickness of 90 nm, surface
area of 10 cm2 and resistivity of 3⋅104 Ω⋅cm) is neg-
ligibly low (about 3⋅10–2 Ω) if compared to series
resistance of (n+—p)Si solar cell (of about 2 Ω).
***
Thereby, the comparative analysis of PS/Si and
Si solar cells showed that the formation of nano-
porous silicon layer onto the frontal surface of
cell greatly improves its performance. The simpli-
city and cheapness of the electrochemical fabrica-
tion of PS on Si surface make it a suitable technique
for high efficiently silicon solar cell manufacturing.
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Received 20.02 2012
___________________________
Äæàôàðîâ Ò. Ä., Àñëàíîâ Ø. Ñ., Ðàãèìîâ Ø. Õ.,
Ñàäûãîâ Ì. Ñ., Íàáèåâà À. Ô., Àéäèí Þêñåë Ñ.
Ïîâûøåíèå ýôôåêòèâíîñòè êðåìíèåâûõ ñîëíå÷-
íûõ ýëåìåíòîâ ïîñðåäñòâîì íàíîïîðèñòîãî ïîêðû-
òèÿ.
Êëþ÷åâûå ñëîâà: ñîëíå÷íûé ýëåìåíò, ìîíîêðèñ-
òàëëè÷åñêèé êðåìíèé, íàíîïîðèñòûé êðåìíèé, ýô-
ôåêòèâíîñòü ïðåîáðàçîâàíèÿ
Èññëåäîâàíî óëó÷øåíèå ôîòîýëåêòðè÷åñêèõ ïàðà-
ìåòðîâ êðåìíèåâûõ ñîëíå÷íûõ ýëåìåíòîâ, ïîëó÷åí-
íûõ ìåòîäîì òðàôàðåòíîé ïå÷àòè, çà ñ÷åò îáðàçîâà-
íèÿ ñëîÿ ïîðèñòîãî êðåìíèÿ íà ôðîíòàëüíîé ïîâåðõ-
íîñòè ýëåìåíòà. Ðàññìîòðåíû âîçìîæíûå ìåõàíèç-
ìû, îòâåòñòâåííûå çà óëó÷øåíèå ïðîèçâîäèòåëüíî-
ñòè êðåìíèåâîé ñîëíå÷íîé ÿ÷åéêè.
Àçåðáàéäæàí, Áàêó, Èíñòèòóò ôèçèêè ÍÀÍÀ;
Òóðöèÿ, Óíèâåðñèòåò Êîäæàåëè.
____________________________
Äæàôàðîâ Ò. Ä., Àñëàíîâ Ø. Ñ., Ðàã³ìîâ Ø. Õ.,
Ñàäèãîâ Ì. Ñ., Íàᳺâà À. Ô., Àéäèí Þêñåë Ñ.
ϳäâèùåííÿ åôåêòèâíîñò³ êðåìí³ºâèõ ñîíÿ÷íèõ åëå-
ìåíò³â çà äîïîìîãîþ íàíîïîðèñòîãî ïîêðèòòÿ.
Êëþ÷îâ³ ñëîâà: ñîíÿ÷íèé åëåìåíò, ìîíîêðèñòàë³-
÷íèé êðåìí³é, íàíîïîðèñòîãî êðåìí³é, åôåê-
òèâí³ñòü ïåðåòâîðåííÿ.
Äîñë³äæåíî ïîë³ïøåííÿ ôîòîåëåêòðè÷íèõ ïàðàìåòð³â
êðåìí³ºâèõ ñîíÿ÷íèõ åëåìåíò³â, îòðèìàíèõ ìåòî-
äîì òðàôàðåòíîãî äðóêó, çà ðàõóíîê óòâîðåííÿ
øàðó ïîðèñòîãî êðåìí³þ íà ôðîíòàëüí³é ïîâåðõí³
åëåìåíòà. Ðîçãëÿíóòî ìîæëèâ³ ìåõàí³çìè, â³äïîâ³-
äàëüí³ çà ïîë³ïøåííÿ ïðîäóêòèâíîñò³ êðåìí³ºâîãî
ñîíÿ÷íîãî åëåìåíòà.
Àçåðáàéäæàí, Áàêó, ²íñòèòóò ô³çèêè ÍÀÍÀ;
Òóðå÷÷èíà, Óí³âåðñèòåò Êîäæàåë³.
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