Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels

На основании данных фрактографического анализа оценено изменение механизмов разрушения высокопрочных малолегированных сталей ARMOX 500T и ARMOX 600T в зависимости оттемпературы испытаний. В экспериментально исследованномтемпературном диапазоне -80...100°C была установлена высокая вероятность достиж...

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Дата:2011
Автори: Binar, T., Kadlec, J., Rejzek, M., Vlkovsky, M., Hruby, V.
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Опубліковано: Інститут проблем міцності ім. Г.С. Писаренко НАН України 2011
Назва видання:Проблемы прочности
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Цитувати:Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels / T. Binar, J. Kadlec, M. Rejzek, M. Vlkovsky, V. Hruby // Проблемы прочности. — 2011. — № 5. — С. 74-81. — Бібліогр.: 8 назв. — англ.

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Digital Library of Periodicals of National Academy of Sciences of Ukraine
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spelling irk-123456789-952092016-02-18T03:02:01Z Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels Binar, T. Kadlec, J. Rejzek, M. Vlkovsky, M. Hruby, V. Научно-технический раздел На основании данных фрактографического анализа оценено изменение механизмов разрушения высокопрочных малолегированных сталей ARMOX 500T и ARMOX 600T в зависимости оттемпературы испытаний. В экспериментально исследованномтемпературном диапазоне -80...100°C была установлена высокая вероятность достижения предельного состояния этих материалов. На основі даних фрактографічного аналізу оцінено зміну механізмів руйнування високоміцних малолегованих сталейARMOX 500T та ARMOX 600T у залежності від температури випробувань. В експериментально дослідженому температурному інтервалі-80...100°C установлено високу імовірність досягнення граничного стану цих матеріалів. 2011 Article Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels / T. Binar, J. Kadlec, M. Rejzek, M. Vlkovsky, V. Hruby // Проблемы прочности. — 2011. — № 5. — С. 74-81. — Бібліогр.: 8 назв. — англ. 0556-171X http://dspace.nbuv.gov.ua/handle/123456789/95209 539.4 en Проблемы прочности Інститут проблем міцності ім. Г.С. Писаренко НАН України
institution Digital Library of Periodicals of National Academy of Sciences of Ukraine
collection DSpace DC
language English
topic Научно-технический раздел
Научно-технический раздел
spellingShingle Научно-технический раздел
Научно-технический раздел
Binar, T.
Kadlec, J.
Rejzek, M.
Vlkovsky, M.
Hruby, V.
Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels
Проблемы прочности
description На основании данных фрактографического анализа оценено изменение механизмов разрушения высокопрочных малолегированных сталей ARMOX 500T и ARMOX 600T в зависимости оттемпературы испытаний. В экспериментально исследованномтемпературном диапазоне -80...100°C была установлена высокая вероятность достижения предельного состояния этих материалов.
format Article
author Binar, T.
Kadlec, J.
Rejzek, M.
Vlkovsky, M.
Hruby, V.
author_facet Binar, T.
Kadlec, J.
Rejzek, M.
Vlkovsky, M.
Hruby, V.
author_sort Binar, T.
title Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels
title_short Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels
title_full Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels
title_fullStr Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels
title_full_unstemmed Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels
title_sort evaluation of the test temperature effect on failure mechanisms and notched impact strength characteristics of ultra-hard low alloy steels
publisher Інститут проблем міцності ім. Г.С. Писаренко НАН України
publishDate 2011
topic_facet Научно-технический раздел
url http://dspace.nbuv.gov.ua/handle/123456789/95209
citation_txt Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels / T. Binar, J. Kadlec, M. Rejzek, M. Vlkovsky, V. Hruby // Проблемы прочности. — 2011. — № 5. — С. 74-81. — Бібліогр.: 8 назв. — англ.
series Проблемы прочности
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first_indexed 2025-07-07T01:56:31Z
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fulltext UDC 539.4 Evaluation of the Test Temperature Effect on Failure Mechanisms and Notched Impact Strength Characteristics of Ultra-Hard Low Alloy Steels T. Binar, a,1 J. Kadlec, b,2 M. Rejzek, a M. Vlkovsky, a and V. Hruby b a Department of Logistics, University of Defence, Brno, Czech Republic b Department of Mechanical Engineering, University of Defence, Brno, Czech Republic 1 tomas.binar@unob.cz 2 jaromir.kadlec@unob.cz ÓÄÊ 539.4 Îöåíêà âëèÿíèÿ òåìïåðàòóðû íà ìåõàíèçìû ðàçðóøåíèÿ è õàðàêòåðèñòèêè óäàðíîé âÿçêîñòè îáðàçöîâ ñ íàäðåçàìè èç âûñîêîïðî÷íûõ ìàëîëåãèðîâàííûõ ñòàëåé Ò. Áèíàð à , ß. Êàäëåö á , Ì. Ðåéçåê à , Ì. Âëêîâñêè à , Â. Ãðóáû á à Îòäåëåíèå ëîãèñòèêè, Óíèâåðñèòåò Ìèíèñòåðñòâà îáîðîíû, Áðíî, ×åõèÿ á Îòäåëåíèå ìàøèíîñòðîåíèÿ, Óíèâåðñèòåò Ìèíèñòåðñòâà îáîðîíû, Áðíî, ×åõèÿ Íà îñíîâàíèè äàííûõ ôðàêòîãðàôè÷åñêîãî àíàëèçà îöåíåíî èçìåíåíèå ìåõàíèçìîâ ðàçðó- øåíèÿ âûñîêîïðî÷íûõ ìàëîëåãèðîâàííûõ ñòàëåé ARMOX 500T è ARMOX 600T â çàâèñèìîñòè îò òåìïåðàòóðû èñïûòàíèé.  ýêñïåðèìåíòàëüíî èññëåäîâàííîì òåìïåðàòóðíîì äèàïàçîíå �80...100�C áûëà óñòàíîâëåíà âûñîêàÿ âåðîÿòíîñòü äîñòèæåíèÿ ïðåäåëüíîãî ñîñòîÿíèÿ ýòèõ ìàòåðèàëîâ. Êëþ÷åâûå ñëîâà: ñòàëè ARMOX 500T è ARMOX 600T, óäàðíàÿ âÿçêîñòü îáðàçöîâ ñ íàäðåçîì, âÿçêîå è êâàçèõðóïêîå ðàçðóøåíèå, òåìïåðàòóðà èñïû- òàíèé, ôðàêòîãðàôè÷åñêèé àíàëèç. Introduction. The experimental investigation of a failure mechanism and the values of impact energy or notched impact strength is an integral part of comprehensive research in material limit states. The means of containerization are more and more often utilized in temperature ranges with significant temperature differences that can primarily cause the occurrence of degradation processes in materials leading to the occurrence of a limit state. The occurrence of a material limit state can be defined as a limit situation of balance between the effects of external influences and material response. The causes of the degradation process comprise mechanical stress and temperature. ARMOX 500T and ARMOX 600T steels are, as per, ultra-hard low alloy steels utilized according to specific needs of individual military and civil industrial branches. 1. Experimental. The experimental programme of the work concentrated on the evaluation of the influence of test temperatures on fracture surface failure mechanisms and the course of notched impact strength KCV values. The value of © T. BINAR, J. KADLEC, M. REJZEK, M. VLKOVSKY, V. HRUBY, 2011 74 ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2011, ¹ 5 notched impact strength KCV was calculated from the values of measured impact energy KV. 1.1. Materials. Ultra-hard low alloy steel ARMOX 500T (PLATE ID NO 074218-445917) and steel ARMOX 600T (PLATE ID NO 073335-399106) were used for the experiment. The steel was supplied finally treated (after heat treatment) by the producer. Basic mechanical properties and chemical composition of the above-specified steels as per the certificate are stated in Tables 1 and 2. 1.2. Impact Test. For the impact test [1], specimens sized (10 5 55� � mm) were manufactured and fitted with a V-notch 2 mm deep, with angle 45� and radius of the notch root �� 0.25 mm (Fig. 1, Charpy-V [1]). The tests were carried out on WOLPERT PW 30/15 instrumented impact pendulum with nominal energy 300 J. The impact velocity of the pendulum was 5.52 m/s. In case of measuring under lower temperatures, a mixture of liquid nitrogen and ethanol was used as cooling medium. Moreover, the basic characteristics, i.e., the energy consumed on the deformation and fracture of a specimen, the instrumented pendulum enabled to determine, during impact loading, the relation of power F and the time t. The values of notched impact strength were calculated from the measured impact energy values [2, 3]. The formula for the calculation of notched impact strength value is as follows: KCV KV S � 0 [J/cm2], (1) where KV stands for impact energy and S 0 stands for the cross section of a rod at the point of the notch (h b� in cm�2). 1.3. Fractographic Analysis. The fractographic analysis of fracture surfaces was carried out by means of a scanning electron microscope JSM 840 (JEOL), while photographs were taken in digital format using TS 12211 (TESCAN) device. Evaluation of the Test Temperature Effect ... ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2011, ¹ 5 75 T a b l e 1 Chemical Composition (wt.%) of the Studied Steels Steel C Mn Si Cr Ni Mo P S Al B ARMOX 500T 0.41 0.69 0.26 0.47 1.97 0.337 0.007 0.002 – 0.002 ARMOX 600T 0.28 0.85 0.26 0.49 0.88 0.345 0.008 0.001 0.057 0.002 T a b l e 2 Values of Basic Mechanical Properties of ARMOX Steels Steel Rp0 2. , MPa Rm , MPa As , % A50 , % HBW (Brinell) KC* (� �40 C) ARMOX 500T 1.399 1.634 min 10 min 32 533 min 23 ARMOX 600T ** ** ** ** 632 min 9 Note. * Impact test (Charpy) EN 10 045-1, test specimen 5 10� mm. ** Value is not specified in the test certificate. The fracture surfaces and distances were evaluated by means of a photograph analysis also using TS 12211 device. The goal of the fractographic analysis was to assess, in terms of quality, the influence of temperature on the character of fracture surfaces obtained from the notched impact strength test [4, 5]. The morphology of fracture was photographed on individual specimens in the axis of fracture perpendicular to the notch, in the distance approx. 1/3 from the notch, applying �1000 zoom, and the greatest depth d of the ductile fracture occurrence under the notch was subtracted. 2. Results and Discussion. 2.1 Notched Impact Strength. If KCV values determined experimentally in temperature range � �80 C to 0�C are compared with values obtained at temperatures over 0�C (20, 40, 60, 80, and 100�C) in ARMOX 500T and ARMOX 600T steels (Tables 3 and 4), it can be said that the KCV value decreases with the test temperature being bellow 0�C. As far as ARMOX 500T steel is concerned, KCV values apparently decrease at the temperature � �40 C (by approx. 17.6 %), � �60 C (by approx. 25.5 %), � �80 C (by approx. 32.7 %) if compared to the value of KCV determined at the temperature 20�C [6, 7]. Similar decrease of KCV was identified in ARMOX 600T steel (refer to Table 4). The KCV values decreased at the temperature � �20 C (by approx. 7.1%), � �40 C (by approx. 8.2%), � �60 C (by approx. 12.9%), and � �80 C (by approx. 23.5%) if compared to the value determined at the temperature 20�C. As follows from Table 4, the KCV values decrease slightly (by approx. 2.4%) in ARMOX 600T steel at the temperature 80�C if compared to the KCV value determined at the temperature 20�C. 2.2. Fractographic Analysis. As discussed above, more significant decrease of the notched impact strength KCV value was identified in ARMOX 500T steel if compared to ARMOX 600T steel, as in ARMOX 500T steel the decrease of the KCV value at the test temperature � �80 C was approx. 32% if compared to the value determined at the temperature 20�C [8]. The failure mechanism in the lower temperature range of test temperatures was transcrystalline quasi-cleavage, in both steels. A different failure mechanism of the above-discussed steels was identified at higher temperatures (transcrystalline ductile), but no influence on the notched impact strength values has been proved. The results of the fractographic analysis T. Binar, J. Kadlec, M. Rejzek, et al. 76 ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2011, ¹ 5 Fig. 1. Basic dimensions of a test rod (sample). show that in the zone under the notch and in the sphere along the edges of the test specimens only ductile dimple fracture mostly of shear character was identified. It follows from the below-provided fractographic analysis photographs (Figs. 2–4) that the degree of directing of fracture micromorphology grows (rolling direction applies more) with growing test temperature in specimens of ARMOX 500T steels. ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2011, ¹ 5 77 Evaluation of the Test Temperature Effect ... T a b l e 3 The Relationship between the Impact Energy KV and Notched Impact Strength KCV Values and the Test Temperature (Steel ARMOX 500T) Specimen No. Test temperature (�C) Impact energy KV 300 KV, J Notched impact strength KCV 300 KCV, J/cm2 1 100 21.1 KV � 20 7. 52.8 KCV � 519. 2 20.8 52.1 3 20.3 50.8 4 80 19.9 KV � 210. 49.9 KCV � 52 6. 5 21.4 53.5 6 21.7 54.3 7 60 21.7 KV � 210. 54.3 KCV � 52 6. 8 21.2 53.5 9 20.0 50.1 10 40 21.2 KV � 216. 52.7 KCV � 53 8. 11 21.7 54.3 12 21.8 54.5 13 20 20.2 KV � 20 7. 50.5 KCV � 517. 14 21.4 53.5 15 20.4 50.9 16 0 20.6 KV � 20 4. 51.5 KCV � 50 9. 17 21.1 52.7 18 19.5 48.6 19 �20 20.4 KV � 20 4. 50.9 KCV � 50 8. 20 20.5 51.2 21 20.2 50.2 22 �40 18.4 KV �17 6. 45.8 KCV � 44 0. 23 17.4 43.4 24 17.1 42.8 25 �60 16.1 KV �15 4. 40.1 KCV � 38 5. 26 14.5 36.1 27 15.7 39.2 28 �80 11.5 KV �14 0. 28.6 KCV � 34 8. 29 14.0 35.0 30 16.5 40.9 In ARMOX 600T steel, we can observe certain structure on the fracture surface (“the degree of directing of fracture micromorphology grows”) with growing temperature. The ductile character of fracture is more common with growing temperature. 78 ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2011, ¹ 5 T. Binar, J. Kadlec, M. Rejzek, et al. T a b l e 4 The Relationship between the Impact Energy KV and Notched Impact Strength KCV Values and the Test Temperature (Steel ARMOX 600T) Specimen No. Test temperature (�C) Impact energy KV 300 KV, J Notched impact strength KCV 300 KCV, J/cm2 31 100 9.0 KV � 9 0. 22.3 KCV � 22 4. 32 9.2 22.8 33 8.9 22.1 34 80 8.1 KV � 8 3. 20.2 KCV � 20 7. 35 8.4 21.0 36 8.4 20.9 37 60 8.8 KV � 8 9. 21.8 KCV � 221. 38 9.3 23.1 39 8.6 21.4 40 40 8.4 KV � 8 7. 20.9 KCV � 216. 41 8.8 21.9 42 8.9 22.0 43 20 8.5 KV � 8 5. 21.1 KCV � 211. 44 8.5 21.1 45 8.5 21.1 46 0 7.2 KV � 7 7. 18.0 KCV �19 0. 47 7.7 19.1 48 8.1 20.1 49 �20 7.9 KV � 7 9. 19.6 KCV �19 6. 50 8.5 21.1 51 7.2 17.9 52 �40 8.3 KV � 7 8. 20.6 KCV �19 4. 53 7.5 18.7 54 7.6 19.0 55 �60 8.9 KV � 7 4. 22.0 KCV �18 4. 56 6.9 17.1 57 6.5 16.1 58 �80 7.0 KV � 6 5. 17.4 KCV �16 2. 59 6.5 16.1 60 6.1 15.1 ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2011, ¹ 5 79 Evaluation of the Test Temperature Effect ... Specimen 2 TZ � �100 C transcrystalline ductile d � 223 �m Specimen 5 TZ � �80 C transcrystalline ductile d � 291 �m Specimen 2 TZ �� �80 C transcrystalline ductile d � 280 �m Fig. 2. Morphology of fracture in the distance approx. 1/3 from the notch ARMOX 500T steel. Specimen 31 TZ � �100 C transcrystalline ductile d � 213 �m Specimen 36 TZ � �80 C transcrystalline quasi-cleavage d � 244 �m Specimen 37 TZ � �60 C transcrystalline quasi-cleavage d � 203 �m Fig. 3. Morphology of fracture in the distance approx. 1/3 from the notch ARMOX 600T steel. Specimen 59 TZ �� �80 C transcrystalline quasi-cleavage d �166 �m Specimen 56 TZ �� �60 C transcrystalline quasi-cleavage d �133 �m Specimen 53 TZ �� �40 C transcrystalline quasi-cleavage d �160 �m Fig. 4. Morphology of fracture in the distance approx. 1/3 from the notch ARMOX 600T steel. As shown in Fig. 5, in ARMOX 600T steel value d measured at lower temperatures �80 to 0�C was lower as compared to values determined at the test temperatures 40 to 100�C, and at the temperature 80�C, when the failure mechanism is transcrystalline quasi-cleavage, there is smaller portion of ductile failure. Value d measured at lower temperatures �80, � �40 C in ARMOX 500T steel is higher if compared to the values measured at test temperatures 80 and 100�C. However, it has been proved, based on the fractography, that at higher test temperatures, larger structural formations of ductile failure occur than at negative temperatures. An interesting phenomenon occurs at the test temperature 80�C, as there are larger areas of ductile failure than at the test temperature 100�C, and the value d determined is generally higher. The original hypothesis assumed that value d will grow in direct proportion with growing temperature, but the measurements made have disproved this hypothesis. Conclusions. Part of the experimental programme was the determination of impact energy and notched impact strength values for the evaluation of the share of the above-stated quantities in the occurrence of degradation processes that directly influence a material failure mechanism. In the set of experimental data provided, following facts can be highlighted: (i) the evaluation of ARMOX 500T and ARMOX 600T steels fracture surfaces after the impact test proved the failure mechanism in steel ARMOX 600T to be transcrystalline quasi-cleavage and in ARMOX 500T steel to be trans- crystalline ductile; (ii) it follows from experimentally determined KCV values that the values decrease significantly in both steels during experiments carried out under lower temperatures (0 to � �80 C). In ARMOX 500T steel specimens, it is by approx. 32%, in ARMOX 600T steel specimens by approx. 24%. Thus, the limits of possible occurrence of a limit state can be assumed in temperature range �80 to � �40 C; (iii) based on the comparison of the results of fracture surface fractographic analysis carried out for both steels and determined KCV values, the limit state occurrence can be quantified in temperature range �80 to 0�C. 80 ISSN 0556-171X. Ïðîáëåìû ïðî÷íîñòè, 2011, ¹ 5 T. Binar, J. Kadlec, M. Rejzek, et al. Fig. 5. The influence of test temperature TZ on the greatest depth d of ductile fracture occurrence under the notch. Further research shall concentrate on the determination of brittle-fracture characteristics under dynamic loading of ultra-hard low alloy steels. The goal of the experiment shall be to identify the temperature ranges within which degradation processes in the material researched evolve and develop. Acknowledgement. The work was supported by Ministry of Defence of the Czech Republic, Project No. FVT 0000404. Ð å ç þ ì å Íà îñíîâ³ äàíèõ ôðàêòîãðàô³÷íîãî àíàë³çó îö³íåíî çì³íó ìåõàí³çì³â ðóéíó- âàííÿ âèñîêîì³öíèõ ìàëîëåãîâàíèõ ñòàëåé ARMOX 500T òà ARMOX 600T ó çàëåæíîñò³ â³ä òåìïåðàòóðè âèïðîáóâàíü.  åêñïåðèìåíòàëüíî äîñë³äæåíîìó òåìïåðàòóðíîìó ³íòåðâàë³ �80 ...100�C óñòàíîâëåíî âèñîêó ³ìîâ³ðí³ñòü äîñÿã- íåííÿ ãðàíè÷íîãî ñòàíó öèõ ìàòåð³àë³â. 1. ISO 148-1:2009 – Metallic Materials – Charpy Pendulum Impact Test – Part 1: Test Method, Geneva (2009). 2. H. L. Yu and D. Y. Jeong, “Application of stress-triaxiality dependent fracture criteria for unnotched Charpy specimens,” in: G. C. Sih et al. (Eds.), Transferability and Applicability of Current Mechanics Approaches, ECUST, Shanghai (2009), pp. 41–51. 3. H. L. Yu and D. Y. Jeong, “Application of a stress triaxiality dependent fracture criterion in the finite element analysis of unnotched Charpy specimens,” Theor. Appl. Fract. Mech., 54, 54–62 (2010). 4. T. A. Baser, C. Leinenbach, and H. J. Schindlet, “Fracture behaviour of brazed soft martensitic stainless steel joints under cyclic loading,” in: L. G. Rosa and F. Margarido (Eds.), Advance Materials Forum V, TUL, Lisbon (2010), pp. 1490–1495. 5. C. Leinenbach, H. J. Schindlet, T. A. Baser, et al., “Quasistatic fracture behaviour and defect assessment of brazed soft martensitic stainless steel joints,” in: J. Pokluda et. al. (Eds.), Engineering Failure Analysis, ECF 17, Brno (2010), pp. 672–682. 6. J. Man, M. Valtr, A. Weidner, et al.,“AFM study of surface relief evolution in 316L steel fatigued at low and high temperatures,” in: P. Lukas (Ed.), Fatigue 2010, IPM ASCR, Prague (2010), pp. 1625–1633. 7. J. Polak, T. Kruml, K. Obrtlik, et al., “Short crack growth in polycrystalline materials,” in: P. Lukas (Ed.), Fatigue 2010, IPM ASCR, Prague (2010), pp. 883–892. 8. J. Hornikova, P. Sandera, J. Pokluda, “Linear-elastic and elastoplastic mode ii and iii crack tip stress-strain fields in cylindrical specimens with circumferential crack,” in: M. H. Aliabadi et al. (Eds.), Advances in Fracture and Damage Mechanics VIII, FDM 09, St. George (2010). pp. 321–324. Received 11. 02. 2011 ISSN 0556-171X. 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